Wear & Corrosion Branch
Ceramic‑lined wye (lateral) pipes offer superior wear, corrosion, and heat resistance—ideal for abrasive slurry, ash, or chemical branching in industrial piping networks.
Wear & Corrosion Branch
Ceramic‑lined wye (lateral) pipes offer superior wear, corrosion, and heat resistance—ideal for abrasive slurry, ash, or chemical branching in industrial piping networks.
A ceramic-lined lateral pipe wye is a specialized piping component designed for high-abrasion applications where flow splits into two directions at a 45° angle.
This fitting features an internal alumina ceramic lining to withstand extreme wear in slurry systems while maintaining flow efficiency.
Carbon steel (Q235/ASTM A53)
Stainless steel (304/316L for corrosive environments)
92-95% α-Al₂O₃ ceramic (4-8mm thickness)
Applied via centrifugal SHS process or epoxy-bonded tiles
Extra 6-10mm ceramic at flow impact zones (branch connection)
Cr-Ni alloy transition layer for thermal stress absorption
Standard 45° lateral branch (30° and 60° custom options)
Smooth radius geometry minimizes turbulence
| Aspect | Standard Wye | Ceramic-Lined Wye |
|---|---|---|
| Service Life | 4-8 months | 6-10 years |
| Wear at Branch Point | Severe erosion (>10mm/yr) | <0.5mm/year wear rate |
| Flow Efficiency | 15-20% pressure drop | <5% pressure drop |
| Maintenance Cost | $8k/year replacement | $500/year inspection |
Install with lateral branch horizontal to prevent settling
Avoid downward-facing lateral branches
Install butterfly valves >5D upstream to regulate flow
Maintain >2 m/s velocity to prevent particle settling
Use heat sinks during welding
Limit interpass temperature to 120°C (epoxy-lined)
45° lateral design reduces turbulence by 70% vs. T-junctions
$1 ceramic wye replaces $18k in standard wyes over 8 years (Shengli Oilfield data)
Rio Tinto iron ore slurry system achieved zero failures after 5 years in 24" wyes handling 800 tons/hr slurry
For systems with >5% oversize particles, request impact-resistant resin buffer coating at branch connection - extends life by 300% in gold mine applications.
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