Ceramic‑Lined Lateral (Wye) Pipe

Ceramic‑Lined Lateral (Wye) Pipe

Wear & Corrosion Branch

Ceramic‑lined wye (lateral) pipes offer superior wear, corrosion, and heat resistance—ideal for abrasive slurry, ash, or chemical branching in industrial piping networks.

Ceramic‑Lined Lateral (Wye) Pipe

Wear & Corrosion Branch

Ceramic‑lined wye (lateral) pipes offer superior wear, corrosion, and heat resistance—ideal for abrasive slurry, ash, or chemical branching in industrial piping networks.

Ceramic Lined Wye
Wear Resistant Lateral
Abrasion Proof Branch

A ceramic-lined lateral pipe wye is a specialized piping component designed for high-abrasion applications where flow splits into two directions at a 45° angle.

This fitting features an internal alumina ceramic lining to withstand extreme wear in slurry systems while maintaining flow efficiency.

Key Features & Construction

Base Material

  • Carbon steel (Q235/ASTM A53)

  • Stainless steel (304/316L for corrosive environments)

Ceramic Lining

  • 92-95% α-Al₂O₃ ceramic (4-8mm thickness)

  • Applied via centrifugal SHS process or epoxy-bonded tiles

Critical Reinforcement

  • Extra 6-10mm ceramic at flow impact zones (branch connection)

  • Cr-Ni alloy transition layer for thermal stress absorption

Angular Design

  • Standard 45° lateral branch (30° and 60° custom options)

  • Smooth radius geometry minimizes turbulence

Performance Advantages

Aspect Standard Wye Ceramic-Lined Wye
Service Life 4-8 months 6-10 years
Wear at Branch Point Severe erosion (>10mm/yr) <0.5mm/year wear rate
Flow Efficiency 15-20% pressure drop <5% pressure drop
Maintenance Cost $8k/year replacement $500/year inspection

Critical Applications

Mining Slurry Systems

  • Split flows to hydrocyclone clusters
  • Tailings distribution networks

Power Plant Ash Handling

  • Fly ash to multiple silos
  • Bottom ash conveyor feed points

Dredging Operations

  • Sand/gravel discharge branching
  • Dredge pump discharge splits

Technical Specifications

  • Sizes 2"-48" NB (DN50-DN1200)
  • Pressure Rating PN1.6-PN4.0 (ASME B16.9)
  • Temperature Range Epoxy-bonded: -30°C to 180°C
    SHS-bonded: -50°C to 800°C
  • Flow Velocity Handles 35 m/s with 60% solids slurry
  • Standards ISO 2531, ASTM A234 WPB
  • Branch Angle Standard 45°, custom 30°-60°

Installation Guidelines

Orientation

  • Install with lateral branch horizontal to prevent settling

  • Avoid downward-facing lateral branches

Flow Control

  • Install butterfly valves >5D upstream to regulate flow

  • Maintain >2 m/s velocity to prevent particle settling

Welding Precautions

  • Use heat sinks during welding

  • Limit interpass temperature to 120°C (epoxy-lined)

Why Choose Ceramic-Lined Wyes?

  • Flow Optimization

    45° lateral design reduces turbulence by 70% vs. T-junctions

  • Cost Efficiency

    $1 ceramic wye replaces $18k in standard wyes over 8 years (Shengli Oilfield data)

  • Case Study

    Rio Tinto iron ore slurry system achieved zero failures after 5 years in 24" wyes handling 800 tons/hr slurry

Pro Tip

For systems with >5% oversize particles, request impact-resistant resin buffer coating at branch connection - extends life by 300% in gold mine applications.

Related products

Ceramic‑Lined Steel Composite Pipe
Ceramic‑Lined Steel Composite Pipe

Steel pipes with in‑situ ceramic linings using shs...

Straight Ceramic-Lined Pipes
Straight Ceramic-Lined Pipes

Straight ceramic-lined pipes combine steel strengt...

Ceramic-Lined Composite Steel Pipe
Ceramic-Lined Composite Steel Pipe

Ceramic-lined composite steel pipes offer exceptio...

Wear‑Resistant Ceramic‑Lined Pipe
Wear‑Resistant Ceramic‑Lined Pipe

Wear‑resistant ceramic‑lined pipes combine steel s...

Ceramic-Lined Steel Composite Pipe
Ceramic-Lined Steel Composite Pipe

Steel pipes internally bonded with ceramic layers ...

Metal Ceramic Lined Composite Pipe
Metal Ceramic Lined Composite Pipe

Steel-composite pipes internally lined with advanc...