Backpack Ceramic Lined Elbow

Backpack Ceramic Lined Elbow

Durable Abrasion Protection

Backpack ceramic lined elbow features a 12mm alumina ceramic layer bonded to high-tensile steel, offering 20× longer lifespan vs.

Backpack Ceramic Lined Elbow

Durable Abrasion Protection

Backpack ceramic lined elbow features a 12mm alumina ceramic layer bonded to high-tensile steel, offering 20× longer lifespan vs. standard fittings. ideal for abrasive slurry transport in mining, cement, and ash handling systems. withstands 800°c temperatures and severe impact. custom angles available.

Backpack Ceramic Elbow
Wear Resistant Elbow
Abrasion Proof Pipe Fitting
Corrosion Resistant Elbow
High-Temp Pipeline Elbow
Backpack Ceramic Lined Elbow (Image 6)
Backpack Ceramic Lined Elbow redefines durability in industrial pipeline systems subjected to extreme abrasion. Engineered for high-impact environments, this specialized pipe fitting integrates a dual-layer defense mechanism that combines metallurgical toughness with ceramic hardness. The core structure utilizes seamless carbon steel (ASTM A234 WPB/WPC), while the critical wear zones—particularly the outer radius—are armored with a 12–15mm alumina ceramic compound (HV1100–1500 hardness, MOH 9+). This "backpack" design absorbs direct material impact, preventing premature failure in high-velocity slurry or particulate transport.

The manufacturing process employs SHS (Self-propagating High-temperature Synthesis) technology, ensuring molecular bonding between ceramic and steel substrates. This eliminates delamination risks under thermal cycling (-50°C to 800°C) and mechanical stress. Internal surfaces are lined with hexagonal alumina tiles, reducing friction coefficients by 65% compared to unlined elbows, while the external ceramic-reinforced jacket extends service life to 50,000+ operational hours in cement clinker conveyance, coal-fired power fly ash systems, and iron ore slurry pipelines.

Our ceramic lined backpack elbow integrates high-purity alumina ceramic tiles (≥HRA 85 hardness) vulcanized within a robust carbon steel shell. The unique "backpack" design reinforces the outer radius—the critical wear zone—with double-layer ceramic blocks, providing unmatched erosion resistance. Ideal for high-velocity slurry transport in mining, power plants, and chemical processing.

The ceramic lining’s smooth surface minimizes friction, preventing material buildup and maintaining consistent flow rates. Unlike standard elbows, our engineered solution withstands continuous impact from silica sand, iron ore, fly ash, and corrosive media. Customizable in 45°/90°/180° bends, ANSI/ASME sizes 1"-36", and pressure ratings up to 1,500 PSI.

This elbow type supports welded or flanged connections and can be customized to fit diverse industrial piping systems. Its reliable wear protection enhances pipeline longevity and helps maintain smooth operations in abrasive service environments.

Core Advantages

Extended Service Life

8-10x durability vs. unlined or rubber-coated elbows

Impact Resistance

Ceramic tiles absorb kinetic energy from abrasive particles

Corrosion Immunity

Inert alumina lining resists acidic/alkaline fluids

Modular Replacement

Bolt-on segments simplify maintenance

Energy Efficiency

Laminar flow design reduces pump load

Additional Features

Compliance

Compliant with ISO 9001, AS/NZS 4058

Certifications

Optional traceable material certifications (MTC)

Temperature Variants

High-viscosity & high-temperature variants available (-40°C to 550°C)

Custom Thickness

Custom ceramic thickness (6-20mm) for extreme wear zones

Industrial Applications

Fluid pipeline transportation solutions for multiple industries including power, metallurgy, coal, petroleum, chemical, building materials, and machinery.

Power Industry

Ash handling, coal transport, flue gas systems, pulverized coal transport

Mining & Metallurgy

Ore transport, tailings handling, slurry systems, mineral fine powder transport

High-Temperature Applications

High-temperature material transport, furnace systems, heat-resistant applications

Chemical & Petroleum

Corrosive media transport, process piping, building materials handling

Problem-Solving Applications

Fast Abrasion Issues

When transporting large grinding materials like ash residue, pulverized coal, mineral fine powder, and tailings cement.

Corrosion Problems

When conveying strong corrosive gas, liquid, or solid materials that quickly corrode and destroy pipelines.

High-Temperature Challenges

Cost-effective alternative to expensive heat-resistant steel pipes for high-temperature material transport.

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