Replaceable Silicon Carbide Liners for Cyclone & Hydrocyclone

Replaceable Silicon Carbide Liners for Cyclone & Hydrocyclone

Advanced Silicon Carbide Liners Designed For Easy Replacement And Long-term Wear Resistance In Cyclone And Hydrocyclone Separation Systems.

Replaceable silicon carbide cyclone and hydrocyclone liners offer extreme wear, corrosion, and thermal resistance—ideal for mining, processing, and slurry separation systems.

Silicon Carbide Liner Hydrocyclone Liner Cyclone Wear Liner SiC Replacement Liner +1 More
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Replaceable Silicon Carbide Liners for Cyclone & Hydrocyclone

Advanced Silicon Carbide Liners Designed For Easy Replacement And Long-term Wear Resistance In Cyclone And Hydrocyclone Separation Systems.

Replaceable silicon carbide cyclone and hydrocyclone liners offer extreme wear, corrosion, and thermal resistance—ideal for mining, processing, and slurry separation systems.

Silicon Carbide Liner Hydrocyclone Liner Cyclone Wear Liner SiC Replacement Liner +1 More
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Replaceable silicon carbide cyclone and hydrocyclone liners are engineered for superior protection of separation equipment in high-wear environments. Manufactured from reaction bonded silicon carbide (RBSiC), these liners are designed to fit precisely inside cyclone and hydrocyclone bodies, forming a durable barrier against erosive and corrosive media.

Their modular, replaceable design allows for quick installation and maintenance, minimizing system downtime and extending equipment life in slurry, abrasive particle, and chemical processing applications.

These silicon carbide liners are available in standard geometries or can be customized to suit specific cyclone/hydrocyclone models. Options include full conical liners, cylindrical sections, apex inserts, vortex finders, and nozzle protectors.

By integrating these high-performance ceramic liners, operators benefit from significantly extended cyclone life, stable separation efficiency, and lower total cost of ownership due to reduced maintenance frequency and downtime.

Advantages of Silicon Carbide Cyclone in Coal Preparation

Compared with other coal preparation methods, silicon carbide cyclones offer unique advantages that revolutionize the coal processing industry.

High Processing Capacity

Offers large processing capacity per unit volume, significantly higher than other gravity separation equipment.

High Separation Accuracy

Achieves high separation accuracy with a low separation particle size limit, suitable for various coal washability.

Cost-Effective Solution

Requires less investment and offers convenient management, reducing overall coal preparation costs.

Detailed Advantages Comparison

Operational Efficiency

  • Large Processing Capacity

    Unit capacity exceeds other gravity separation equipment, enabling efficient large-scale coal processing.

  • High Separation Accuracy

    Precise separation with low particle size limit, ideal for raw coal with varying washability.

  • Compact Design

    Space-efficient layout reduces plant footprint and shortens construction time for large-scale facilities.

Economic & Managerial Benefits

  • Reduced Investment

    Advanced dense medium technology lowers initial capital expenditure and operational costs.

  • Convenient Management

    Reliable wear-resistant materials minimize maintenance and simplify operational management.

  • Long Service Life

    Exceptional wear resistance ensures extended service life in harsh coal processing environments.

Key Advantages

Silicon carbide products are an advanced material widely used in high temperature, high pressure and high frequency environments.:

High Strength

Composite structure with ordinary steel outer wall meets strength requirements for various industrial processes.

Exceptional Wear Resistance

Inner ceramic layer (≥95% content) provides 30x better wear resistance than carbon steel pipes.

Corrosion Immunity

Corrosion-resistant composite layer enables use in acid, alkali, and salt environments.

High Bond Strength

Organic polymer matrix with inorganic ceramic reinforcement provides 14-16 MPa peeling strength (100x stronger than ordinary lining).

Wide Temperature Range

Continuous operation from 40°C to 200°C, with peak resistance up to 260°C.

Extended Service Life

Elbows show no significant wear after 1-2 years, outperforming thick-walled cast steel by nearly 10x.

Performance Comparison

Silicon carbide ceramic-lined pipes offer superior performance compared to traditional materials:

  • Carbon Steel Pipes 30x less wear resistance
  • Wear-Resistant Alloy Cast Steel 10x less wear resistance
  • Cast Stone Pipes Brittle, prone to cracking
  • Rubber-Lined Pipes Limited temperature resistance

Packaging and Delivery of Silicon Carbide Tubes

Our silicon carbide tubes and fittings are carefully packaged to minimize damage during storage and transit, ensuring the original quality remains intact.

We implement anti-vibration and impact-resistant measures to ensure each product arrives safely. Packaging methods are adapted for maritime transport, with corrosion-resistant wrapping and clear identification labels.

Silicon carbide tube packing on-site
Packed silicon carbide fittings
Sealed SiC tube packaging
Foam and wooden crate packaging
Pipe delivery preparation
Wrapped silicon carbide elbows
Silicon carbide tube delivery
Silicon carbide tube delivery
Silicon Carbide burner nozzles

SISIC vs SSIC Properties

Understanding the differences between reaction bonded and pressureless sintered silicon carbide

SISIC Properties

Reaction Bonded Silicon Carbide

Reaction bonded silicon carbide offers the lowest cost production technique with excellent overall performance characteristics.

  • High strength and hardness
  • Excellent wear resistance
  • High temperature resistance
  • Good corrosion resistance
  • Excellent oxidation resistance
  • Superior thermal shock resistance
  • High thermal conductivity
  • Rapid cooling and heating resistance
Applications: Beams, rollers, cooling air pipes, thermocouple protection pipes, temperature measurement pipes, burner nozzles, wear-resistant parts, corrosion-resistant parts, sealing parts, and various special-shaped structural parts.

SSIC Properties

Pressureless Sintered Silicon Carbide

Compared with reaction bonded silicon carbide, pressureless sintered silicon carbide offers superior performance in demanding applications.

  • Higher purity (>99% SiC content)
  • Superior mechanical properties
  • Enhanced corrosion resistance
  • Resistant to strong acid and alkali
  • Only ceramic resistant to hydrofluoric acid
  • Higher wear resistance
  • No free silicon content
  • Longer service life
Advantage: Can be used in environments where other materials cannot meet requirements, offering significantly longer service life and reduced maintenance costs.

Key Material Properties

High Hardness
Second only to diamond
Low Density
40% the density of steel
Thermal Shock Resistance
Low expansion, high conductivity

Silicon Carbide Features & Applications

High-performance ceramic solutions for extreme industrial environments

Key Characteristics

  • Low density, high strength
  • Excellent thermal and chemical resistance
  • High hardness and wear resistance
  • Superior oxidation and shock resistance
  • Low thermal expansion, high conductivity

Key Benefits

  • Extended service life (5–15x)
  • Low maintenance, reduced downtime
  • Thermal stability under extreme heat
  • Resistant to most corrosive media
High-Temperature Equipment

Furnace parts, kiln furniture

Semiconductors

Wafer processing, clean room tools

Chemical Processing

Resists acid/base attack

Battery Manufacturing

Lithium cell production

Armor Systems

Bulletproof and impact protection

Mechanical Seals

Used in pumps and agitators

Heat Exchangers

Corrosion-resistant tubes

Bearings

Long-lasting under high speed

Power & Metallurgy

Used for coal powder, ash, and slag pipelines, delivering superior wear resistance.

Mining

Conveying ore slurry, tailings, and concentrates; pipe life 5x longer.

Coal Industry

For long-distance wet coal delivery and corrosive environments.

Automotive

Pump seals and precision bearings for extended service.

Usage Tips

  • Avoid rapid temperature changes
  • Use non-abrasive cleaning tools
  • Schedule ultrasonic inspections regularly
  • Follow proper welding/connection protocols

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