Ceramic Protection For Slurry Systems
Advanced silicon carbide ceramic liners engineered for long-lasting wear resistance in high-performance hydrocyclones and separation systems.
Ceramic Protection For Slurry Systems
Advanced silicon carbide ceramic liners engineered for long-lasting wear resistance in high-performance hydrocyclones and separation systems.
Silicon carbide hydrocyclone liners offer superior abrasion and chemical resistance, extending service life and efficiency in high-velocity slurry separation applications.
Silicon carbide hydrocyclone wear ceramic liners are precision-engineered components made from reaction bonded silicon carbide (SiC), designed to extend the lifespan and efficiency of hydrocyclone systems used in mineral processing, power generation, and chemical handling.
Hydrocyclones separate solids from liquids using centrifugal force, exposing internal surfaces to intense wear from high-velocity, particle-laden slurry. To combat this, SiC ceramic liners are installed as a durable inner lining that resists erosion, corrosion, and thermal shock far better than metal or rubber alternatives.
These liners are available in various configurations including cylindrical sections, cones, apexes, vortex finders, and nozzles, custom-fit to your specific hydrocyclone model.
By upgrading to silicon carbide ceramic liners, operators gain longer maintenance intervals, lower operating costs, and more reliable performance in abrasive, corrosive, or thermally unstable conditions.
Silicon carbide (SiC) hydrocyclone wear ceramic liners are highly durable components used in hydrocyclones to withstand abrasive wear and tear. These liners are crucial in various industries like mining, mineral processing, and chemical processing, where hydrocyclones are used to separate materials based on density. SiC's exceptional hardness, wear resistance, and chemical resistance make it an ideal material for these applications.
Silicon carbide products are an advanced material widely used in high temperature, high pressure and high frequency environments.:
Composite structure with ordinary steel outer wall meets strength requirements for various industrial processes.
Inner ceramic layer (≥95% content) provides 30x better wear resistance than carbon steel pipes.
Corrosion-resistant composite layer enables use in acid, alkali, and salt environments.
Organic polymer matrix with inorganic ceramic reinforcement provides 14-16 MPa peeling strength (100x stronger than ordinary lining).
Continuous operation from 40°C to 200°C, with peak resistance up to 260°C.
Elbows show no significant wear after 1-2 years, outperforming thick-walled cast steel by nearly 10x.
Silicon carbide ceramic-lined pipes offer superior performance compared to traditional materials:
Our silicon carbide tubes and fittings are carefully packaged to minimize damage during storage and transit, ensuring the original quality remains intact.
We implement anti-vibration and impact-resistant measures to ensure each product arrives safely. Packaging methods are adapted for maritime transport, with corrosion-resistant wrapping and clear identification labels.
Understanding the differences between reaction bonded and pressureless sintered silicon carbide
Reaction bonded silicon carbide offers the lowest cost production technique with excellent overall performance characteristics.
Compared with reaction bonded silicon carbide, pressureless sintered silicon carbide offers superior performance in demanding applications.
High-performance ceramic solutions for extreme industrial environments
Furnace parts, kiln furniture
Wafer processing, clean room tools
Resists acid/base attack
Lithium cell production
Bulletproof and impact protection
Used in pumps and agitators
Corrosion-resistant tubes
Long-lasting under high speed
Used for coal powder, ash, and slag pipelines, delivering superior wear resistance.
Conveying ore slurry, tailings, and concentrates; pipe life 5x longer.
For long-distance wet coal delivery and corrosive environments.
Pump seals and precision bearings for extended service.
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