Silicon Carbide Batts RBSIC / SiSiC

Silicon Carbide Batts RBSIC / SiSiC

High Strength Kiln Shelves

Advanced reaction bonded sic batts offer superior load-bearing, thermal shock resistance, and flatness for high-temperature kiln operations.

Silicon Carbide Batts RBSIC / SiSiC

High Strength Kiln Shelves

Advanced reaction bonded sic batts offer superior load-bearing, thermal shock resistance, and flatness for high-temperature kiln operations.

Silicon Carbide Batts
RBSiC Kiln Shelves
SiSiC Ceramic Plates
Kiln Batts
High Temperature Batts

RBSiC/SiSiC silicon carbide batts are high-performance kiln shelves known for excellent strength, flatness, and resistance to thermal shock in high-temperature firing processes.

Silicon carbide batts made from reaction bonded silicon carbide (RBSiC / SiSiC) are essential refractory components used as kiln shelves, plates, or setters in ceramic firing, powder metallurgy, magnetic materials, and sintering applications. These batts are prized for their high strength, excellent flatness, and superior resistance to thermal deformation.

RBSiC (also called SiSiC) has a fine-grained structure, high density, and low porosity, making it ideal for repeated use under extreme temperatures and heavy loading conditions. Unlike conventional alumina or cordierite shelves, SiC batts resist warping, bending, and thermal cracking, even during long firing cycles.

Sunny Steel provides custom-cut SiC batts to fit your kiln dimensions, including drilled holes, slotted edges, and multi-layer stacking supports. Each batt is engineered for long-term thermal cycling, helping clients reduce breakage, increase energy efficiency, and improve firing consistency.

Technical Index Unit Value
Recrystallized SiC Content % > 99.5
Bulk Density g/cm3 2.45 – 2.65
Apparent Porosity % < 11
Bending Strength MPa 90 – 100
Compression Strength MPa > 600
Thermal Expansion (20–1100 °C) 10-6K-1 4.7
Thermal Conductivity (at 500 °C) W/m·K 24
Young’s Modulus GPa 240
Max Working Temperature °C 1650
Acid and Alkali Resistance Excellent

Key Advantages

Silicon carbide products are an advanced material widely used in high temperature, high pressure and high frequency environments.:

High Strength

Composite structure with ordinary steel outer wall meets strength requirements for various industrial processes.

Exceptional Wear Resistance

Inner ceramic layer (≥95% content) provides 30x better wear resistance than carbon steel pipes.

Corrosion Immunity

Corrosion-resistant composite layer enables use in acid, alkali, and salt environments.

High Bond Strength

Organic polymer matrix with inorganic ceramic reinforcement provides 14-16 MPa peeling strength (100x stronger than ordinary lining).

Wide Temperature Range

Continuous operation from 40°C to 200°C, with peak resistance up to 260°C.

Extended Service Life

Elbows show no significant wear after 1-2 years, outperforming thick-walled cast steel by nearly 10x.

Performance Comparison

Silicon carbide ceramic-lined pipes offer superior performance compared to traditional materials:

  • Carbon Steel Pipes 30x less wear resistance
  • Wear-Resistant Alloy Cast Steel 10x less wear resistance
  • Cast Stone Pipes Brittle, prone to cracking
  • Rubber-Lined Pipes Limited temperature resistance

Packaging and Delivery of Silicon Carbide Tubes

Our silicon carbide tubes and fittings are carefully packaged to minimize damage during storage and transit, ensuring the original quality remains intact.

We implement anti-vibration and impact-resistant measures to ensure each product arrives safely. Packaging methods are adapted for maritime transport, with corrosion-resistant wrapping and clear identification labels.

Silicon carbide tube packing on-site
Packed silicon carbide fittings
Sealed SiC tube packaging
Foam and wooden crate packaging
Pipe delivery preparation
Wrapped silicon carbide elbows
Silicon carbide tube delivery
Silicon carbide tube delivery
Silicon Carbide burner nozzles

SISIC vs SSIC Properties

Understanding the differences between reaction bonded and pressureless sintered silicon carbide

SISIC Properties

Reaction Bonded Silicon Carbide

Reaction bonded silicon carbide offers the lowest cost production technique with excellent overall performance characteristics.

  • High strength and hardness
  • Excellent wear resistance
  • High temperature resistance
  • Good corrosion resistance
  • Excellent oxidation resistance
  • Superior thermal shock resistance
  • High thermal conductivity
  • Rapid cooling and heating resistance
Applications: Beams, rollers, cooling air pipes, thermocouple protection pipes, temperature measurement pipes, burner nozzles, wear-resistant parts, corrosion-resistant parts, sealing parts, and various special-shaped structural parts.

SSIC Properties

Pressureless Sintered Silicon Carbide

Compared with reaction bonded silicon carbide, pressureless sintered silicon carbide offers superior performance in demanding applications.

  • Higher purity (>99% SiC content)
  • Superior mechanical properties
  • Enhanced corrosion resistance
  • Resistant to strong acid and alkali
  • Only ceramic resistant to hydrofluoric acid
  • Higher wear resistance
  • No free silicon content
  • Longer service life
Advantage: Can be used in environments where other materials cannot meet requirements, offering significantly longer service life and reduced maintenance costs.

Key Material Properties

High Hardness
Second only to diamond
Low Density
40% the density of steel
Thermal Shock Resistance
Low expansion, high conductivity

Silicon Carbide Features & Applications

High-performance ceramic solutions for extreme industrial environments

Key Characteristics

  • Low density, high strength
  • Excellent thermal and chemical resistance
  • High hardness and wear resistance
  • Superior oxidation and shock resistance
  • Low thermal expansion, high conductivity

Key Benefits

  • Extended service life (5–15x)
  • Low maintenance, reduced downtime
  • Thermal stability under extreme heat
  • Resistant to most corrosive media
High-Temperature Equipment

Furnace parts, kiln furniture

Semiconductors

Wafer processing, clean room tools

Chemical Processing

Resists acid/base attack

Battery Manufacturing

Lithium cell production

Armor Systems

Bulletproof and impact protection

Mechanical Seals

Used in pumps and agitators

Heat Exchangers

Corrosion-resistant tubes

Bearings

Long-lasting under high speed

Power & Metallurgy

Used for coal powder, ash, and slag pipelines, delivering superior wear resistance.

Mining

Conveying ore slurry, tailings, and concentrates; pipe life 5x longer.

Coal Industry

For long-distance wet coal delivery and corrosive environments.

Automotive

Pump seals and precision bearings for extended service.

Usage Tips

  • Avoid rapid temperature changes
  • Use non-abrasive cleaning tools
  • Schedule ultrasonic inspections regularly
  • Follow proper welding/connection protocols

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