High-temperature Shielding For Extreme Boiler Conditions
309 stainless tube shields offer outstanding resistance to heat, corrosion, and flue gas erosion—ideal for protecting boiler tubes in extreme industrial conditions.
High-temperature Shielding For Extreme Boiler Conditions
309 stainless tube shields offer outstanding resistance to heat, corrosion, and flue gas erosion—ideal for protecting boiler tubes in extreme industrial conditions.
309 Stainless Tube Shields are high-performance protective components manufactured from SS309, an advanced austenitic stainless steel alloy containing approximately 23% chromium and 13% nickel. These shields are engineered for extreme heat applications, offering superior resistance to oxidation, thermal fatigue, and chemical corrosion.
Designed to operate continuously in temperatures up to 1000–1100°C (1832–2012°F), SS309 shields outperform conventional stainless steels such as SS304 or SS321, especially in flue gas paths, radiant zones, and high-temperature heat recovery environments.
Their primary function is to protect heat exchange tubes from direct impacts by fly ash, soot, flue gases, and flame impingement. By absorbing mechanical and chemical stresses, these shields extend tube life and ensure consistent thermal performance, while reducing the frequency of unscheduled outages.
Technical specifications including chemical composition, mechanical and thermal properties.
| Grade | C | Mn | Si | P | S | Cr | Ni | Fe |
|---|---|---|---|---|---|---|---|---|
| SS 309 | 0.20 max | 2.0 max | 0.75 max | 0.045 max | 0.030 max | 22.0 – 24.0 | 12.0 – 15.0 | Balance |
| SS 309S | 0.08 max | 2.0 max | 0.75 max | 0.045 max | 0.030 max | 22.0 – 24.0 | 12.0 – 15.0 | Balance |
| Property | Metric | Imperial |
|---|---|---|
| Density | 8 g/cm3 | 0.289 lb/in3 |
| Melting Point | 1455°C | 2650°F |
Physical properties of SS 309 stainless steels, including density, thermal expansion, and specific heat.
| Property | Metric | Imperial |
|---|---|---|
| Tensile Strength | 620 MPa | 89,900 psi |
| Yield Strength (0.2%) | 310 MPa | 45,000 psi |
| Izod Impact | 120–165 J | 88.5–122 ft-lb |
| Shear Modulus | 77 GPa | 11,200 ksi |
| Elastic Modulus | 200 GPa | 29,008 ksi |
| Poisson’s Ratio | 0.27 – 0.30 | 0.27 – 0.30 |
| Elongation at Break | 45% | 45% |
| Hardness, Brinell | 147 | 147 |
| Hardness, Rockwell B | 85 | 85 |
| Hardness, Vickers | 169 | 169 |
| Property | Metric | Imperial |
|---|---|---|
| Thermal Expansion Coefficient (0–100°C) | 14.9 μm/m·°C | 8.28 μin/in·°F |
| Thermal Conductivity (0–100°C) | 15.6 W/m·K | 108 BTU in/hr·ft²·°F |
| Standard 1 | Standard 2 | Standard 3 | Standard 4 |
|---|---|---|---|
| ASTM A167 | ASME SA249 | ASTM A314 | ASTM A580 |
| ASTM A249 | ASME SA312 | ASTM A358 | FED QQ-S-763 |
| ASTM A276 | ASME SA358 | ASTM A403 | FED QQ-S-766 |
| ASTM A473 | ASME SA403 | ASTM A409 | MIL-S-862 |
| ASTM A479 | ASME SA409 | ASTM A511 | SAE J405 (30309) |
| DIN 1.4828 | ASTM A312 | ASTM A554 | SAE 30309 |
| 309 | 309S | 309H |
|---|---|---|
| UNS S30900 | UNS S30908 | UNS S30909 |
| ASTM A240 | ASTM A240 | ASTM A240 |
| ASTM A480 | ASTM A480 | ASTM A480 |
| ASME SA240 | ASME SA240 | ASME SA240 |
| AMS 5523 | AMS 5523 | AMS 5523 |
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