Heat-resistant Alloy Steel Shields For Industrial Boilers
1cr13 boiler tube shields protect boiler tubes from erosion and corrosion in high-temperature environments.
Heat-resistant Alloy Steel Shields For Industrial Boilers
1cr13 boiler tube shields protect boiler tubes from erosion and corrosion in high-temperature environments. made from heat-resistant alloy steel, these durable shields extend tube life in power plants and industrial systems.
1Cr13 boiler tube shields are protective components designed to safeguard boiler tubes from erosion, corrosion, and mechanical wear in high-temperature industrial environments. Made from 1Cr13 stainless steel (AISI 410 / X12Cr13), a martensitic stainless alloy with 11.5–13.5% chromium and 0.08–0.15% carbon, these shields offer high strength, excellent hardenability, and moderate corrosion resistance.
These erosion-resistant shields are widely used in power generation, petrochemical plants, refineries, and chemical processing industries, where boiler tubes are exposed to abrasive materials, high-velocity flue gases, and temperatures up to 600°C. The high chromium content enhances resistance to oxidizing environments, while the hardened structure ensures long-lasting wear protection in areas such as superheaters, reheaters, economizers, and water-cooled wall tubes.
1Cr13 shields are commonly paired with other alloys like 1Cr6Si2Mo or TP321 for extended protection in severe conditions. Available in multiple geometries—including straight, curved, in-curve, outer-curve, side-curve, and S-curve—these shields are customizable for tube outer diameters (OD) ranging from 32 mm to 89 mm, such as 38, 42, 48, 57, and 76 mm. Wrap angles typically range from 120° to 180°, with thickness options from 2 mm to 5 mm.
Installation methods include spot welding, clamp-on mounting, or snap ring attachment using stainless clips (C-type or U-type, made from 304 or 310S). Manufactured using high-pressure molds, these shields ensure tight fit, smooth finish, and weldability. Regular inspection and replacement during overhauls (every 3–5 years) help prevent failures and minimize maintenance downtime.
1Cr13 stainless steel (AISI 410) for strength and moderate corrosion resistance.
Straight, curved, S-curve, in/outer/side curve configurations.
2 mm – 5 mm depending on wear severity and thermal needs.
Fits OD 32–89 mm tubes (customizable sizes).
Spot welding, clamp-on, or snap ring attachment (C/U clips).
Extends boiler tube life in high-temperature and abrasive environments.
Reduces maintenance costs and prevents unplanned shutdowns.
Supports safe, efficient operation in power and petrochemical plants.
Alternative alloys or coatings available for critical zones.
Coal and gas-fired boilers – protects against fly ash erosion.
Shields heat exchanger tubes from corrosion.
Maintains integrity under high-temperature refining conditions.
Protects tubes exposed to reactive particles and gas.
Guards tubes in flue gas and corrosive ash zones.
Cost-effective balance of strength and corrosion resistance for ≤600°C environments.
Chromium carbide coatings and alternate materials like TP321 or 1Cr6Si2Mo available.
Replace worn shields every 3–5 years during boiler overhauls.
ASME-compliant for modern retrofit compatibility.
1Cr13 (410) stainless steel is one of the representative of martensitic stainless steel. Martensitic stainless steels are stainless steels [TJC STEEL]whose strength and properties can be improved by heat treatment.
Martensitic stainless steel wear protection for industrial boiler and heat exchanger tubes.
| Element | Content (%) |
|---|---|
| C | ≤0.15 |
| Si | ≤0.60 |
| Mn | ≤0.60 |
| P | ≤0.035 |
| S | ≤0.030 |
| Cr | 12.0–14.0 |
| Ni | ≤0.60 |
| Property | Value |
|---|---|
| Tensile Strength | 450–700 MPa |
| Yield Strength | ≥280 MPa |
| Hardness | 180–240 HB |
| Elongation | ≥20% |
| Max Service Temperature | 600–650°C |
| Feature | 1Cr13 (410) | 304 | 316 |
|---|---|---|---|
| Structure | Martensitic | Austenitic | Austenitic |
| Cr Content (%) | 12–14 | 18–20 | 16–18 |
| Ni Content (%) | ≤0.6 | 8–10.5 | 10–14 |
| Mo Content (%) | — | — | 2–3 |
| Corrosion Resistance | ★★☆☆☆ | ★★★★☆ | ★★★★★ |
| Wear Resistance | ★★★★☆ | ★★☆☆☆ | ★★☆☆☆ |
| Heat Resistance | ★★★☆☆ | ★★★★☆ | ★★★★★ |
| Cost | ★☆☆☆☆ (Low) | ★★★☆☆ (Medium) | ★★★★☆ (High) |
| Best Use Case | Erosion Zones | Steam / Chlorides | Chlorides + Acid |
Ss 309 shields protect boiler tubes from erosion a...
Q235 tube shields offer reliable and economical er...
1cr18ni9ti tube shields offer excellent resistance...
316 stainless steel tube shields protect boiler tu...
1cr20ni14si2 tube shields offer superior resistanc...