Ceramic Lined Double-walled Pipe

Ceramic Lined Double-walled Pipe

Walled Pipe For Industrial Durability

Discover ceramic lined double-walled pipe: unmatched abrasion resistance and corrosion protection for industrial and boiler pipeline applications.

Ceramic Lined Double-walled Pipe

Walled Pipe For Industrial Durability

Discover ceramic lined double-walled pipe: unmatched abrasion resistance and corrosion protection for industrial and boiler pipeline applications. durable, seamless, and cost-effective.

Ceramic Lined Pipe
Double-Walled Pipe
Abrasion Resistance
Corrosion Protection
Industrial Piping
Boiler Pipeline Protection

Ceramic Lined Double-walled Pipe is a type of double-walled pipe where the inner layer is lined with ceramic material for wear and corrosion resistance. This design is commonly used in industries where the conveyed material is abrasive, corrosive, or subject to high wear, and the ceramic lining provides excellent protection to the inner pipe, extending its service life. Ceramic lined double-walled pipes are commonly used in applications such as mining, cement, power generation, and chemical processing, where the transportation of abrasive materials can cause rapid wear and tear on standard pipes.

Ceramic Lined Double-Walled Pipe is a high-performance piping solution designed for demanding industrial applications, particularly in environments requiring robust abrasion resistance and corrosion protection. This innovative piping system features an outer steel shell for structural integrity and an inner ceramic lining, typically composed of high-purity alumina (Al₂O₃) or silicon carbide (SiC), which offers exceptional resistance to wear, erosion, and chemical degradation. The double-walled pipe design enhances durability by combining the strength of steel with the protective qualities of ceramics, making it ideal for industries such as mining, power generation, cement production, steel manufacturing, and chemical processing.The ceramic lining, with a Mohs hardness of 8-9 or Vickers hardness of HV1100-1500, provides 10-20 times the wear resistance of traditional carbon steel pipes. This makes Ceramic Lined Double-Walled Pipe particularly suited for transporting abrasive materials like coal slurries, ash, or mineral ores, commonly found in boiler pipeline protection systems. The seamless or tiled ceramic lining ensures minimal wear points, reducing maintenance costs and extending service life. For example, monolithic linings like G 2T® or CER-500 eliminate seams, while pre-engineered alumina tiles accommodate complex pipe geometries.In addition to abrasion resistance, the ceramic lining offers superior corrosion protection, withstanding harsh chemicals and high temperatures up to 2200°F (1200°C). This makes it an excellent choice for industrial piping in corrosive environments, such as chemical plants or flue gas desulfurization systems. The double-walled construction also provides thermal insulation, reducing heat loss in high-temperature applications and enhancing energy efficiency.

30%
Higher Efficiency

Compared to conventional systems

2000m
Conveying Distance

Maximum transport range

10+
Years Service Life

Extended operational lifespan

98%
System Availability

Reliable operation uptime

What is Turbulent Flow Double-walled Pipe

What is Turbulent Flow Double-walled Pipe?

Turbulent Flow Double-walled Pipe represents a revolutionary advancement in pneumatic conveying technology, specifically engineered to address the critical challenges of material blockage, wear resistance, and energy efficiency in industrial bulk material transportation systems.

Anti-blocking Technology

Intelligent air injection system automatically detects potential blockage conditions and responds with targeted air bursts to dislodge accumulated material.

Enhanced Heat Transfer

Turbulent flow creates chaotic fluid movement with rapid changes in velocity and direction, resulting in superior mixing and heat transfer performance.

Dual-tube Configuration

Inner auxiliary air pipe strategically positioned within the main conveying pipeline, equipped with precisely engineered nozzles and throttle orifices.

Technical Specifications

These technical specifications outline the dimensions, materials, and performance parameters of our Turbulent Flow Double-walled Pipe & Sleeve System.

Dimensional Specifications
Parameter Specification
Outer Pipe Diameter 50mm – 300mm (2" – 12")
Inner Pipe Diameter 10mm – 45mm (0.4" – 1.8")
Wall Thickness (Outer) 3mm – 12mm
Wall Thickness (Inner) 2mm – 6mm
Standard Lengths 3m, 6m, 12m
Custom Lengths Up to 18m
Performance Parameters
Parameter Specification
Conveying Velocity 2–5 m/s (starting velocity)
Maximum Velocity 15 m/s
Solid-to-Gas Ratio 50–100 kg/kg
Conveying Distance Up to 2000+ meters
Operating Pressure 0.5–6 bar gauge
Temperature Range –20°C to 400°C
Material Options
Category Available Grades / Types
Carbon Steel ASTM A53, ASTM A106, API 5L
Stainless Steel 304, 316, 321, 347, Duplex grades
Alloy Steel Chrome-Molybdenum, Inconel, Hastelloy
Specialized Coatings Ceramic Lining, Polymer Coating, Rubber Lining

Key Benefits

Energy Efficiency

30–50% reduction in energy consumption compared to conventional systems due to lower conveying velocities and higher material loading ratios.

Reduced Maintenance

60–80% reduction in maintenance costs due to elimination of blockage-related downtime and reduced wear rates from low-velocity operation.

Extended Service Life

10–15 years service life expectation compared to 3–5 years for conventional systems, with pipe wear rates below 0.1mm/year.

Improved Reliability

98–99.5% system availability with blockage incidents less than 0.1% of operating time, enabling continuous production.

Cost Effectiveness

1–3 year payback period with 35–50% IRR, providing substantial long-term value through reduced operating costs.

Operational Flexibility

Start/stop capability without blockages, modular operation, and fully automated program control for enhanced operational flexibility.

Industrial Applications

Engineered for durability, our products support critical operations in energy, cement, chemical, and food sectors.

Power Generation

Coal handling, fly ash removal, limestone injection systems, and biomass fuel transport in power plants.

Cement Industry

Raw material transport, cement powder handling, kiln dust collection, and finished product loading systems.

Chemical Processing

Catalyst transport, polymer powder handling, chemical intermediate transport, and hazardous material containment.

Food & Pharmaceutical

Flour transport, pharmaceutical powder handling, vitamin distribution, and nutritional supplement processing.

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