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ASTM A213 T91 Seamless Alloy Tube

ASTM A213 T91 Seamless Alloy Tube

Astm A213 T91 Seamless Alloy Tube

Astm a213 t91 seamless alloy tubes offer superior creep strength and corrosion resistance, ideal for high-temperature applications in supercritical and ultra-supercritical boilers, superheaters, and heat exchangers in power plants and petrochemical industries.

ASTM A213 T91 Seamless Alloy Tube

Astm A213 T91 Seamless Alloy Tube

Astm a213 t91 seamless alloy tubes offer superior creep strength and corrosion resistance, ideal for high-temperature applications in supercritical and ultra-supercritical boilers, superheaters, and heat exchangers in power plants and petrochemical industries.

ASTM A213 T91 Tubes
Seamless Alloy Steel Tubes
Chrome Moly Tubes
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ASTM A213 T91 Seamless Alloy Tube (Image 7)
ASTM A213 T91 Seamless Alloy Tube (Image 8)
ASTM A213 T91 Seamless Alloy Tube (Image 9)

ASTM A213 T91 Seamless Alloy Tube is a high-performance ferritic alloy steel tube used in critical high-temperature applications such as boilers, superheaters, and heat exchangers. It offers excellent creep resistance, strength retention, and corrosion protection under extreme heat and pressure.

Manufactured according to ASTM A213 and ASME SA213 standards, T91 tubes are composed of Chromium (Cr), Molybdenum (Mo), and Vanadium (V) with nitrogen control, delivering superior oxidation resistance and creep strength. These tubes are ideal for ultra-supercritical power plants and petrochemical environments where service temperatures exceed 600°C.

T91 seamless alloy tubes are produced by hot finished or cold drawn methods, followed by normalized and tempered heat treatments to meet strict mechanical and metallurgical requirements. This grade is suitable for pressure-bearing and load-carrying operations in harsh thermal cycles.

The enhanced mechanical strength of ASTM A213 T91 makes it highly resistant to deformation and cracking during welding and long-term service. Applications include boiler tube banks, reheaters, superheaters, and chemical reactor piping systems in power generation and refining sectors.

Available in outer diameters from 10.2 mm to 114.3 mm, and thicknesses from 1 mm to 12 mm, these seamless tubes are supplied in lengths up to 12 meters with plain, beveled, or threaded ends. Protective coatings such as black paint, anti-rust oil, or 3LPE can be applied as per project requirements.

Comparison to Other Grades

Vs. ASTM A213 T11 Tubes

T91 has higher chromium (8.0–9.5% vs. 1.0–1.5%), higher molybdenum (0.85–1.05% vs. 0.44–0.65%), and includes vanadium and niobium for superior creep strength. T91 supports higher temperatures (up to 650°C vs. 560°C) and has higher strength (585/415 MPa vs. 415/205 MPa).

Vs. ASTM A213 T12 Tubes

T91 has higher chromium (8.0–9.5% vs. 0.8–1.25%), higher molybdenum (0.85–1.05% vs. 0.44–0.65%), and includes vanadium and niobium, offering better corrosion and creep resistance. T91 is suited for ultra-supercritical boilers (up to 650°C vs. 550°C) with higher strength (585/415 MPa vs. 415/220 MPa).

Vs. ASTM A213 T22 Tubes

T91 has higher chromium (8.0–9.5% vs. 1.9–2.6%) and similar molybdenum (0.85–1.05% vs. 0.87–1.13%) but includes vanadium and niobium for enhanced creep resistance. T91 supports higher temperatures (650°C vs. 593°C) and has higher strength (585/415 MPa vs. 415/205 MPa).

Vs. ASTM A213 T9 Tubes

T91 has similar chromium (8.0–9.5% vs. 8.0–10.0%) and molybdenum (0.85–1.05% vs. 0.9–1.1%) but includes vanadium and niobium for superior creep resistance. T91 has higher strength (585/415 MPa vs. 415/205 MPa) and is suited for ultra-supercritical boilers (up to 650°C vs. 620°C).

Vs. ASTM A213 T92 Tubes

T92 is an enhanced version of T91, with added tungsten (1.5–2.0%) and boron (0.001–0.006%) for improved creep strength, but similar chromium (8.5–9.5% vs. 8.0–9.5%) and slightly higher strength (620/440 MPa vs. 585/415 MPa). Both are used in ultra-supercritical boilers (up to 650°C).

Vs. ASTM A213 T24 Tubes

T91 has higher chromium (8.0–9.5% vs. 2.2–2.6%) but similar vanadium and niobium, while T24 includes titanium and boron. T91 is suited for ultra-supercritical boilers (up to 650°C vs. 600°C) with similar strength (585/415 MPa).

Vs. ASTM A335 P91 Pipes

T91 (ASTM A213) is a seamless tube for heat transfer components (thinner walls, OD 1/8” to 5”), while P91 (ASTM A335) is a pipe for structural and pressure piping (OD 1/8” to 48”). Both share the same 9Cr–1Mo–V–Nb chemistry but are used in different applications.

The ASTM A213 T91 Seamless Alloy Tube addresses critical challenges like corrosion, creep, and thermal stress in high-throughput industrial systems. Its advanced alloy composition and seamless construction make it a premium choice for engineers seeking durable boiler tubes and heat exchanger tubes for extreme environments.

ASTM A213 T91 Seamless Alloy Tube Technical Specifications

Dimensions and performance data for ASTM A213 T91 Seamless Alloy Tube

Chemical Composition of ASTM A213 T91 Tubes
Element Composition (%)
Carbon (C) 0.08-0.12
Manganese (Mn) 0.30-0.60
Phosphorus (P) ≤0.020
Sulfur (S) ≤0.010
Silicon (Si) 0.20-0.50
Chromium (Cr) 8.00-9.50
Molybdenum (Mo) 0.85-1.05
Vanadium (V) 0.18-0.25
Nitrogen (N) 0.03-0.07
Mechanical Properties of ASTM A213 T91 Tubes
Property Value
Tensile Strength, min (MPa) 585
Yield Strength, min (MPa) 415
Elongation, min (%) 20 (Longitudinal)
Hardness, max (HB) 217
Size Range & Dimensions for ASTM A213 Tubes
Parameter Range Standard
Inside Diameter 1/8" to 5" 3.2 mm to 127 mm
Wall Thickness 0.015" to 0.500" 0.4 mm to 12.7 mm
Length 5–7 m / 9–13 m SRL / DRL
Schedule 40 to 160 STD, XS, XXS
Performance Parameters
Property Value Unit
Max Service Temperature 650 °C
Tensile Strength 415–690 MPa
Yield Strength 205–520 MPa
Elongation 20–30 %
FAQ

ASTM A213 specifies seamless ferritic and austenitic alloy steel boiler, superheater, and heat-exchanger tubes designed for high-temperature service.

It covers alloy steel tubes such as grades P1, P2, P5, P9, P11, P22, P91, and stainless steel grades like TP304, TP316, TP321, etc.

Used primarily in boilers, superheaters, heat exchangers, power plants, petrochemical industries, refineries, and pressure vessels operating at elevated temperatures.

Typically seamless manufacturing by hot extrusion or hot rolling, followed by heat treatment to ensure proper mechanical properties.

They are suitable for continuous operation in temperatures typically ranging from ambient up to 700°C or higher, depending on the alloy grade.

The tubes must pass strict chemical composition, mechanical properties, dimensional tolerances, and non-destructive testing (NDT) as per the ASTM A213 standard.

Yes, these tubes are designed to withstand high pressures found in boilers and heat exchangers.

Tests include tensile testing, hardness testing, flattening, flaring, and sometimes hydrostatic or nondestructive testing such as ultrasonic or eddy current.

ASTM A213 tubes come in various outer diameters, wall thicknesses, and lengths to fit different industrial requirements.

Yes, but welding procedures must comply with recommended guidelines for each alloy grade to avoid cracking or property degradation.

They offer superior high-temperature strength, corrosion resistance, and proven reliability in demanding industrial applications.

Through alloying elements such as chromium, molybdenum, and nickel, which form protective oxide layers against oxidation and chemical attack.

Yes, stainless steel variants such as TP304, TP316 are included in ASTM A213 for corrosion-resistant applications.

Usually supplied in a fully heat-treated condition to meet mechanical property requirements.

Yes, manufacturers can provide custom dimensions, heat treatments, or surface finishes to meet specific client needs.

ASTM A213 mainly covers tubes for boilers and heat exchangers, often seamless and heat-treated; ASTM A335 focuses more on seamless ferritic alloy steel pipes for high-temperature service, especially in power plants.

Stored in dry, covered areas to prevent corrosion and physical damage before installation.

Standards like ASTM A269, ASTM A192, and ASTM A210 are related and sometimes cross-referenced depending on the application.

Applications of ASTM A213 T91 Seamless Alloy Tube

ASTM A213 T91 Seamless Alloy Tube are widely used in various industries due to their excellent high-temperature and high-pressure performance.

Power Generation Plants

Utilized in boilers, superheaters, and reheaters within steam power plants due to their high-temperature resistance and durability.

Petrochemical Facilities

Employed in refineries and chemical plants for transporting high-temperature fluids and gases, ensuring safety and efficiency.

Heat Exchangers

Ideal for use in heat exchangers where thermal stability and corrosion resistance are critical under fluctuating temperatures.

Boilers and Superheaters

Commonly used in high-pressure boilers and superheaters, offering excellent performance under extreme thermal conditions.

Oil and Gas Industry

Applied in the extraction and processing of oil and gas, handling high-pressure and high-temperature fluids effectively.

Chemical Processing Equipment

Suitable for equipment in chemical industries where resistance to corrosive substances and high temperatures is essential.

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