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ASTM A199 Tubes for Heat Exchangers and Condensers

ASTM A199 Tubes for Heat Exchangers and Condensers

Seamless Cold-drawn Intermediate Alloy-steel Tubes For High-temperature Applications

Astm a199 tubes offer seamless alloy steel solutions for heat exchangers and condensers, ensuring high strength and corrosion resistance in high-temperature systems.

ASTM A199 Tubes for Heat Exchangers and Condensers

Seamless Cold-drawn Intermediate Alloy-steel Tubes For High-temperature Applications

Astm a199 tubes offer seamless alloy steel solutions for heat exchangers and condensers, ensuring high strength and corrosion resistance in high-temperature systems.

ASTM A199 Tubes are seamless, cold-drawn, intermediate alloy-steel tubes designed for heat exchangers, condensers, and similar heat transfer equipment, offering exceptional corrosion resistance and high-temperature strength. Conforming to ASTM A199/ASME SA199 standards, these tubes are ideal for heat exchanger tubes in petrochemical, oil refining, and power generation industries. Available in grades T5, T11, and T22, they provide superior durability in environments with temperatures ranging from -100°C to 625°C.

Manufactured through a seamless cold-drawn process, ASTM A199 Tubes undergo heat treatment (e.g., annealing or normalizing) to optimize mechanical properties and creep resistance. Available in outside diameters from 1/8” to 3” (3.2 mm to 76.2 mm) and wall thicknesses from 0.015” to 0.500” (0.4 mm to 12.7 mm), these tubes meet diverse project requirements. They are subjected to rigorous testing, including flattening, flaring, hardness, and hydrostatic or nondestructive electric tests, ensuring compliance with ASTM A199 standards. The chromium-molybdenum alloy composition enhances abrasion resistance, making them suitable for seamless alloy steel tubes in harsh conditions.

These seamless alloy steel tubes excel in high-temperature and corrosive environments due to their high tensile strength (e.g., min. 415 MPa for T5, 415 MPa for T11, 415 MPa for T22) and excellent corrosion resistance. Surface treatments like oil-dip, varnish, or shot blasting, and options for straight or U-bent configurations, support versatile installation in industrial piping systems. Packaged in wooden boxes or bundles with plastic paper, they ensure secure, sea-worthy delivery. ASTM A199 tubes are a reliable choice for engineers seeking durable condenser tubes for demanding applications.

Addressing challenges like thermal stress, corrosion, and high-pressure demands in heat transfer systems, ASTM A199 Tubes deliver exceptional performance, safety, and longevity. Their seamless design and alloyed composition make them ideal for critical applications in process industries.

Key Benefits

High-Temperature Strength

Withstands temperatures up to 625°C for heat exchanger applications.

Corrosion Resistance

Chromium-molybdenum alloy ensures durability in corrosive environments.

Abrasion Resistance

Durable alloy withstands wear in demanding conditions.

Seamless Durability

Seamless construction ensures reliability under high pressure.

Versatile Installation

Supports straight or U-bent configurations for flexibility.

Cost-Effective

High durability reduces maintenance and replacement costs.

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Standard and Specification

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Application

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Abrasion Resistance

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Manufacturing and Testing

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Procurement and Supplier

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Dimensions and Customization

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Note: ASTM A199 was withdrawn in 1995 and replaced by ASTM A200. For updated specifications, refer to ASTM A213 or A209 standards. For further details, visit the ASTM International website.

Technical Specifications

ASTM A199 specification covers several grades of ferritic steel, including Grade T5, Grade T9, Grade T11, Grade T22, and Grade T91.

Chemical Composition of ASTM A199 Tubes for Heat Exchangers and Condensers
Steel grade WT C Mn P
(max)
S
(max)
Si Cr Mo
ASTM A199/T4 MW ≤0.15 0.30-0.60 0.03 0.03 0.50-1.00 2.15-2.85 0.44-0.65
ASTM A199/T5 MW 0.05-0.15 0.30-0.60 0.03 0.03 ≤0.50 4.00-6.00 0.45-0.65
ASTM A199/T7 MW ≤0.15 0.30-0.60 0.03 0.03 0.50-1.00 6.00-8.00 0.45-0.65
ASTM A199/T9 MW ≤0.15 0.30-0.60 0.03 0.03 0.25-1.00 8.00-10.00 0.90-1.10
ASTM A199/T11 MW 0.05-0.15 0.30-0.60 0.03 0.03 0.50-1.00 1.00-1.50 0.44-0.65
ASTM A199/T22 MW 0.05-0.15 0.30-0.60 0.03 0.03 ≤0.50 1.90-2.60 0.87-1.13

* Ni 0.40 max; V 0.18-0.25; Cb 0.06-0.10; N 0.03-0.07; Al 0.04 max

Mechanical Properties of ASTM A199 Tubes for Heat Exchangers and Condensers
Steel Grade Tensile Strength
(Mpa)
Yield Strength
(Mpa)
Elongation
(%)
Specific Requirement
ASTM A199/T4 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
ASTM A199/T5 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
ASTM A199/T7 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
ASTM A199/T9 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
ASTM A199/T11 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
ASTM A199/T22 ≥ 415 ≥ 170 30/22 Hardness ≤ 85 HRB
Comparison of ASTM A199 Tubes with Other Tube Grades
Feature ASTM A199 Grade T11 ASTM A179 ASTM A213 T11
Material Type Chromium-Molybdenum Alloy Low-Carbon Steel Chromium-Molybdenum Alloy
Temperature Range -100°C to 625°C Low to Moderate Up to 600°C
Corrosion Resistance Excellent Moderate Excellent
Applications Heat Exchangers, Condensers Heat Exchangers, Condensers Boilers, Superheaters
Tensile Strength (MPa) 415 (min) 325 (min) 415 (min)
Yield Strength (MPa) 205 (min) 180 (min) 205 (min)
Key Advantage High-temperature durability Cost-effective for low temperatures Enhanced creep resistance
Material Comparison Tables (ASTM ℃KS, JIS, DIN, BS, NBN, NF, UNI)
ASTMSTANDARD UNS NO. KOREA/JAPANES GERMAN BRITISH BELGIAN FRENCH ITALIAN
KS/JIS Symbol KS/JIS Numbe Remarks DIN Type DINNumber MateriralNumber Remarks B.SNumber B.S Grade Remarks NBN Type NBN Grade Remarks AFNOR Type NF Number Ramarks UNI Type UNI Number Ramarks
T5 K41545 STHA 24 / STBA 25 D3572 / G3462 (35) 12 CrMo 19 5 1.7362 (3a) 3606 CFS 625 (35) X 12 Cr Mo 5 837 (35) Z 12 CD 5.05 (3a) (3); dalmine 234
T11 K11597 STHA 22 / STBA 23 D3572 / G3462 (35) 13 CrMo 44 17175 1.7335 (8) 3606 CFS 621 (35) 10 CD 5.05 (3a) (3); dalmine 227(10)
T22 K21590 STHA 23 / STBA 24 D3572 / G3462 (35) 10 CrMo 9 10 17175 1.7380 3606 CFS 622 (35) 10 Cr Mo 9 10 837 (35) 10 CD 9.10 (3a) 12CrMo 9 10 5462 (10)0
FAQ

ASTM A199 (ASME SA199) is a standard specification for seamless, cold‑drawn intermediate alloy steel tubes—typically chromium‑molybdenum and chromium‑molybdenum‑silicon steels—used in heat exchangers, condensers, and similar heat‑transfer equipment.

Common alloy grades include T4, T5, T9, T11, T21, T22—and in some sources even T91—with varying chromium and molybdenum content tailored for different heat‑transfer and corrosion‑resistance needs.

For example:
  • T4: C ≤ 0.15%, Mn 0.30–0.60%, Si 0.50–1.00%, Cr 2.15–2.85%, Mo 0.44–0.65%
  • T11: C 0.05–0.15%, Si 0.50–1.00%, Cr 1.00–1.50%, Mo 0.44–0.65%
  • T22: C 0.05–0.15%, Si 1.90–2.60%, Cr 0.87–1.13%, Mo 0.87–1.13%
(Also similar ranges for T5, T9, T21.)

Typical requirements: tensile strength ≥ 415 MPa, yield strength ≥ 170 MPa, elongation ≥ 30% (≥ 22% for thinner wall), and max hardness ≈ 85 HRB across most T‑grades.

Outside diameters range from 1/8″ to 3″ (3.2–76.2 mm). Tubing outside this range may be made on special order.

Tubes are seamless and cold‑drawn. Depending on grade, they may be annealed, isothermally annealed, normalized or quenched and tempered to achieve required properties.

Mandatory tests include tensile, flattening, flaring, hardness, and hydrostatic—or nondestructive electric—testing, per ASTM A450 general requirements.

Widely used in heat exchangers, condensers, economizers, boilers, superheaters, and similar equipment across oil & gas, petrochemical, power generation, and marine industries.

Note: ASTM A199/A199M-92 has been withdrawn; its coverage is now in ASTM A200/A200M and ASME SA‑213. However, “SA199” is still widely referenced in industry and procurement.

Include specification/title (ASTM A199/A199M or ASME SA199), grade, OD, wall thickness, length (specific/random), heat treatment, testing requirements, and the need for material test reports (MTRs).

Industrial Applications

ASTM A199 Tubes are widely utilized in industries requiring high-temperature resistance, corrosion resistance, and robust performance in heat exchanger and condenser systems.

Petrochemical Plants

Used in heat exchangers for processes like catalytic cracking, offering corrosion resistance.

Oil Refineries

Employed in condensers, ensuring seamless alloy steel tubes durability in refining processes.

Power Generation

Utilized in boiler systems, providing heat exchanger tubes with high-temperature strength.

Chemical Processing

Applied in heat transfer systems, leveraging abrasion resistance for corrosive fluids.

Gas Condensers

Used in gas processing plants, benefiting from high-pressure tubes performance.

Industrial Boilers

Employed in high-temperature boiler systems, ensuring corrosion resistance.

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