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Seamless Pipes and Tubes for Pressure Applications

Seamless Pipes and Tubes for Pressure Applications

High-strength Piping For High-pressure Industrial Systems

Seamless pipes and tubes for pressure applications offer high strength and corrosion resistance for demanding industries like oil, gas, and power generation.

Seamless Pipes and Tubes for Pressure Applications

High-strength Piping For High-pressure Industrial Systems

Seamless pipes and tubes for pressure applications offer high strength and corrosion resistance for demanding industries like oil, gas, and power generation.

Specifications of seamless steel pipes and tubes

Specifications of

Seamless Steel Pipes and Tubes

Seamless steel pipes and tubes are engineered to strict ASTM standards, ensuring durability and performance under high pressures and temperatures in diverse applications.

Manufactured without seams, these pipes meet specifications like ASTM A106 for high-temperature service and ASTM A333 for low-temperature applications, ideal for boilers, heat exchangers, and general service.

Key standards include ASTM A335 for ferritic alloy-steel pipes, ASTM A209 for carbon-molybdenum boiler tubes, and ASTM A213 for ferritic/austenitic alloy-steel tubes, ensuring reliability in demanding conditions.

Seamless Pipes and Tubes for Pressure Applications are engineered to withstand extreme pressure and temperature conditions, making them ideal for critical industries such as oil and gas, power generation, and chemical processing. These high-pressure seamless tubes comply with standards like ASTM A106, ASTM A335, and EN 10216, ensuring superior strength, durability, and corrosion resistance for demanding applications like boilers, heat exchangers, and pipelines.

Manufactured from high-quality materials such as carbon steel (e.g., A106 Grade B), alloy steel (e.g., P11, P22), or stainless steel (e.g., 316L), carbon steel pressure pipes are produced through hot-rolling or cold-drawing processes to achieve precise dimensions and a smooth finish. Available in sizes from 1/8” to 24” (DN6–DN600) with wall thicknesses from SCH 40 to SCH XXS, these pipes are designed to handle pressures up to 250 bar and temperatures up to 600°C, making them suitable for high-pressure steam, gas, and fluid transport.

Alloy steel pressure tubes undergo rigorous testing, including hydrostatic, tensile, and non-destructive tests (e.g., ultrasonic, eddy current), to ensure defect-free performance. With tensile strengths ranging from 415 MPa (A106 Grade B) to 655 MPa (P22), these pipes resist creep, thermal fatigue, and corrosion, ensuring reliability in harsh environments. Surface treatments like 3LPE, FBE, or galvanizing enhance corrosion resistance, making them ideal for transporting corrosive fluids or operating in coastal or acidic conditions.

Compared to welded pipes, seamless piping for high pressure offers superior integrity due to the absence of weld seams, reducing the risk of leaks or failures under high pressure. Their uniform structure ensures consistent performance in applications like refineries, petrochemical plants, and power boilers. These pipes can be customized with specific grades, sizes, and coatings to meet project requirements, providing flexibility for complex piping systems.

By addressing challenges like high-pressure demands, corrosion, and thermal stress, corrosion-resistant pressure pipes deliver unmatched safety and longevity. Whether used in oil pipelines, steam boilers, or chemical reactors, these seamless pipes ensure efficient and reliable operation, making them essential for high-pressure industrial applications.

Tubes & Pipes for Pressure Applications

Our Tubes and Pipes for Pressure Applications ensure safety and efficiency in refineries, power plants and the chemical and petrochemical industries. They are ideal for heat exchangers, waste heat recovery and industrial high-pressure systems.

Refinery & Downstream

Seamless pipes support hydrocarbon processing, catalytic cracking units, hydrodesulfurization reactors, and downstream media extraction—providing unmatched resistance in high‑temperature and high‑pressure environments.

Coal‑Fired Power Plants

Used in high‑pressure boiler tubes, superheaters, reheaters, economizers, and steam lines—capable of withstanding pressures up to ~300 bar and temperatures up to 600 °C for efficient heat transfer.

Chemical & Petrochemical Plants

Seamless piping systems are essential for high-pressure reactors and waste heat recovery units—handling corrosive media and temperature cycling with strong material integrity.

Industrial High‑Pressure Systems

Ideal for industrial equipment requiring uniform wall thickness and reliability, including hydraulic systems, pressure vessels, and specialized high‑pressure process lines.

Heat Recovery Units

Employed in waste heat recovery units and economizers—seamless tubes facilitate highly efficient thermal exchange in power generation and process industries.

Fittings & Elbows

High‑pressure carbon or alloy steel fittings including forged elbows, tees, reducers, adapters, and olets are essential for junctions in process piping—available in welded or seamless forms as required.

Technical Specifications

Explore the dimensional ranges and common applications of various seamless pipe types.

Typical dimensional ranges for seamless steel pipe types
Type Outer Diameter Wall Thickness Length Applications
Hot-Rolled Seamless Above 32 mm 2.5 – 200 mm Up to 12 m General industrial, structural
Cold-Rolled Seamless 6 – 650 mm 0.25 – 50 mm Up to 12 m Precision applications
Thin-Walled Pipe 5 – 100 mm Less than 0.25 mm Up to 6 m Instrumentation, automotive
Heavy Wall Pipe 50 – 650 mm 10 – 200 mm Up to 12 m High pressure, structural
Seamless Pipe Specification Chart
DN NB (inch) OD (mm) Nominal Wall Thickness (mm)
SCH10 SCH20 SCH30 STD SCH40 SCH60 XS SCH80 SCH100 SCH120 SCH140 SCH160 XXS
15 1/2" 21.3 2.11 2.41 2.77 2.77 3.73 3.73 4.78 7.47
20 3/4" 26.7 2.11 2.41 2.87 2.87 3.91 3.91 5.56 7.82
25 1" 33.4 2.77 2.90 3.38 3.38 4.55 4.55 6.35 9.09
32 1.1/4" 42.2 2.77 2.97 3.56 3.56 4.85 4.85 6.35 9.70
40 1.1/2" 48.3 2.77 3.18 3.68 3.68 5.08 5.08 7.14 10.15
50 2" 60.3 2.77 3.18 3.91 3.91 5.54 5.54 8.74 11.07
65 2.1/2" 73 3.05 4.78 5.16 5.16 7.01 7.01 9.53 14.02
80 3" 88.9 3.05 4.78 5.49 5.49 7.62 7.62 11.13 15.25
90 3.1/2" 101.6 3.05 4.78 5.74 5.74 8.08 8.08
100 4" 114.3 3.05 4.78 6.02 6.02 8.56 8.56 13.49 17.12
125 5" 141.3 3.4 6.55 6.55 9.53 9.53 12.7 15.88 19.05
150 6" 168.3 3.4 7.11 7.11 10.97 10.97 14.27 18.26 21.95
200 8" 219.1 3.76 6.35 7.04 8.18 8.18 10.31 12.7 12.7 15.09 18.26 20.62 23.01 22.23
250 10" 273 4.19 6.35 7.8 9.27 9.27 12.7 12.7 15.09 18.26 21.44 25.4 28.58 25.4
300 12" 323.8 4.57 6.35 8.38 9.53 10.31 14.27 12.7 17.48 21.44 25.4 28.58 33.32 25.4
350 14" 355.6 6.35 7.92 9.53 9.53 11.13 15.09 12.7 19.05 23.83 27.79 31.75 35.71
400 16" 406.4 6.35 7.92 9.53 9.53 12.7 16.66 12.7 21.44 26.19 30.96 36.53 40.19
450 18" 457.2 6.35 7.92 11.13 9.53 14.27 19.05 12.7 23.83 39.36 34.93 39.67 45.24
500 20" 508 6.35 9.53 12.7 9.53 15.09 20.62 12.7 26.19 32.54 38.1 44.45 50.01
550 22" 558.8 6.35 9.53 12.7 9.53 22.23 12.7 28.58 34.93 41.28 47.63 53.98
600 24" 609.6 6.35 9.53 14.27 9.53 17.48 24.61 12.7 30.96 38.89 46.02 52.37 59.54
650 26" 660.4 7.92 12.7 9.53 12.7
700 28" 711.2 7.92 12.7 15.88 9.53 12.7
750 30" 762 7.92 12.7 15.88 9.53 12.7
800 32" 812.8 7.92 12.7 15.88 9.53 17.48 12.7
850 34" 863.6 7.92 12.7 15.88 9.53 17.48 12.7
900 36" 914.4 7.92 12.7 15.88 9.53 19.05 12.7
Minimum Thickness of Seamless Pipe

Seamless Pipes

Minimum Thickness

Seamless pipes, available in various wall thicknesses, are designed for precise applications, with cold-rolled thin-walled pipes achieving thicknesses as low as 0.25 mm or less.

The outer diameter of hot-rolled seamless pipe is generally greater than 32mm, the wall thickness is 2.5-200mm, the outer diameter of cold-rolled seamless steel pipe can be 6mm, the wall thickness can be 0.25mm, the outer diameter of thin-walled pipe can be 5mm, and the wall thickness is less than 0.25mm, cold rolling

The ability to produce seamless pipes with ultra-thin walls and controlled ovality makes them critical for industries like automotive, hydraulics, and petrochemicals, ensuring reliability and performance.

Permissible Variations in Outside Diameter of Steel Pipes
NPS/ DN/ OD Permissible Variations in Outside Diameter
Over Under
in. mm in. mm
NPS 1/8 to 1½, incl
DN 6 to 40
OD 10.3 to 48.3, mm
1/64 0.4 1/64 0.4
Over 1½ to 4, incl
DN 40 to 100
OD 48.3 to 114.3, mm
1/32 0.8 1/32 0.8
Over 4 to 8, incl
DN 100 to 200
OD 114.3 to 219.1, mm
1/16 1.6 1/32 0.8
Over 8 to 18, incl
DN 200 to 450
OD 219.1 to 457, mm
3/32 2.4 1/32 0.8
Over 18 to 26, incl
DN 450 to 650
OD 457 to 660, mm
1/8 3.2 1/32 0.8

According to the production method, seamless tubes are divided into hot - rolled tubes, cold - rolled tubes, cold - drawn tubes, extruded tubes, jacking tubes, etc. The maximum diameter is 650 mm and the minimum diameter is 0.3 mm. Depending on the application, there are thick - walled tubes and thin - walled tubes. Seamless steel tubes are mainly used as petroleum geological drilling tubes, cracking tubes for petrochemical industry, boiler tubes, bearing tubes and high - precision structural steel tubes for automobiles, tractors and aviation. In the plate, Q345B seamless steel pipe belongs to the low - alloy series.

Among the low - alloy materials, this kind of material is the most common. The outside diameter of hot - rolled seamless pipe is usually more than 32mm, the wall thickness is 2.5 - 200mm, the outside diameter of cold - rolled seamless steel pipe can be 6mm, the wall thickness can be 0.25mm, the outside diameter of thin - walled pipe can be 5mm, and the wall thickness is less than 0.25mm, cold rolling has higher dimensional accuracy than hot rolling.

Common Standards for Seamless Pipes

A consolidated overview of international seamless pipe standards, their materials, and applications.

Overview of Seamless Pipe Standards from ASTM, API, JIS, and GB
Standard System Standard Code Material Type Typical Applications
ASTM / ASME
(USA)
ASTM A53 Carbon Steel General-purpose piping, structural
ASTM A106 Carbon Steel High-temperature service
ASTM A179 Low Carbon Steel Heat exchangers, condensers
ASTM A333 Carbon/Alloy Steel Low-temperature service
ASTM A335 Alloy Steel High-temperature, pressure piping
ASTM A213 / A209 Alloy/Stainless Steel Boilers, superheaters
ASTM A312 Stainless Steel Corrosion-resistant piping
ASTM A519 Carbon/Alloy Steel Mechanical tubing (e.g., SAE 1026)
ASTM A790 Duplex Stainless Steel High-strength, corrosion-resistant service
API
(Oil & Gas)
API 5L Carbon Steel Oil & gas pipelines
API 5CT Carbon Steel Casing & tubing for wells
JIS
(Japan)
JIS G3454/G3455/G3456 Carbon Steel Pressure piping service
JIS G3460 Carbon Steel Boilers, heat exchangers
JIS G3429 High-strength Steel High-pressure gas cylinders
GB
(China)
GB 3087 Carbon Steel Low & medium pressure boilers
GB 5310 Carbon Steel High-pressure boiler pipes
GB/T 8163 Carbon Steel Fluid and structural use
FAQ

A seamless pipe is made from a solid billet pierced and drawn into a tube without welding. This gives it a uniform structure and higher pressure resistance compared to welded pipes.

The process involves heating a billet and rotary piercing it, followed by hot rolling, cold rolling, or cold drawing to achieve diameter and thickness.

Seamless pipes have no weld seam, giving them higher strength (~20% more pressure capacity), uniform thickness, and better corrosion resistance. Welded pipes are cheaper, available in large diameters and lengths, but the seam can be a weak point.

They can be made of carbon steel, alloy steel, and stainless steel, depending on the application requirements.

Common specs include ASTM A106, A53, A333, A335, A213, API 5L, and EN 10216‑2 for carbon, alloy, and stainless seamless pipes.

Used in oil & gas transmission, well casings, boilers, heat exchangers, structural piping, hydraulic cylinders, automotive, aerospace, power plants, chemical industries, and water systems.

Diameters range from ⅛″ to ~26″; wall thickness schedule SCH 10–160. Lengths: 6 m, 12 m or custom; finishes include natural, varnished, black paint, FBE, 3PE, with plastic or iron caps.

Yes.
Due to complex manufacturing, seamless pipes are typically pricier than welded, but offer higher performance and durability.

Yes.
Seamless pipes can substitute welded pipes in most applications, but welded pipes cannot always replace seamless in high-pressure/temperature situations.

Production becomes uneconomical and equipment-limited above ~24–26″ OD, so seamless pipes larger than that are rare or made via special hot-expansion processes.

Industry Applications

Seamless pipes are critical in various industries thanks to their excellent strength, temperature resistance, and structural uniformity. They ensure safe and efficient performance in demanding environments.

Power Generation

Used in steam pipelines, boiler tubes, superheaters, and heat exchangers for high-temperature and high-pressure conditions in power plants.

Oil & Gas Industry

Transports crude oil, natural gas, and petroleum products in pipelines and refinery units, handling high-pressure and corrosion.

Chemical & Petrochemical

Handles chemicals, gases, and hazardous substances in reactors and heat exchangers, ensuring safe processing.

Mechanical & Automotive

Applied in automotive systems and machinery for fluid conveyance and precision components requiring strength and accuracy.

Construction & Structural

Used in structural support, water and sewage systems, and building frameworks for strength and corrosion resistance.

Marine & Shipbuilding

Utilized in hydraulic and engine systems onboard, resisting corrosion in marine environments.

Aerospace & Defense

Employed in aircraft and military equipment for hydraulic systems and structural components.

Food & Pharmaceuticals

Stainless pipes for hygienic transport of food and pharmaceutical products, maintaining sterility.

Mining & Slurry Transport

Designed for transporting slurries and chemicals in mining, withstanding abrasion and harsh conditions.

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