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Tubes for Mechanical and Automobile

Tubes for Mechanical and Automobile

Precision Seamless Steel Tubes For Automotive And Mechanical Applications

Tubes for mechanical and automobile offer high-strength, precision seamless steel tubes for automotive parts and mechanical applications.

Tubes for Mechanical and Automobile

Precision Seamless Steel Tubes For Automotive And Mechanical Applications

Tubes for mechanical and automobile offer high-strength, precision seamless steel tubes for automotive parts and mechanical applications.

Tubes for Mechanical and Automobile are seamless steel tubes designed for high-precision mechanical components and automotive parts, such as hydraulic systems, drive shafts, and suspension components. Compliant with standards like DIN 2391, EN 10305-1, and ASTM A519, these seamless mechanical tubes offer exceptional strength, dimensional accuracy, and durability for demanding applications.

Manufactured from high-quality carbon and alloy steels, such as St35, St45, St52, or 4130, these precision automotive tubes are produced through cold-drawing or cold-rolling processes to achieve tight tolerances and smooth surface finishes. Available in outer diameters from 6 mm to 323.9 mm and wall thicknesses from 1 mm to 30 mm, they are ideal for applications requiring high strength and precision, such as automotive steering systems, shock absorbers, and mechanical bushings. The seamless design ensures uniform strength and eliminates weld-related weaknesses.

High-strength steel tubes undergo rigorous testing, including tensile, hardness, and non-destructive tests (e.g., ultrasonic, eddy current), to ensure compliance with industry standards. With tensile strengths ranging from 340 MPa (St35) to 620 MPa (St52), these tubes provide excellent resistance to mechanical stress and fatigue. Surface treatments like phosphating, galvanizing, or oil coating enhance corrosion resistance, making them suitable for harsh automotive and industrial environments.

Compared to welded tubes, mechanical steel tubing offers superior structural integrity and dimensional precision, critical for applications like automotive propeller shafts and hydraulic cylinders. These tubes are customizable to meet specific requirements, such as thin-walled designs for lightweight automotive components or thicker walls for heavy-duty mechanical parts. Their high precision and smooth surfaces reduce machining costs and improve manufacturing efficiency.

By addressing challenges like high mechanical stress, corrosion, and precise tolerances, tubes for mechanical and automobile deliver reliable, high-performance solutions for automotive and industrial applications. From vehicle manufacturing to heavy machinery, these tubes ensure durability, safety, and efficiency.

Specifications for seamless steel tubing

Seamless Steel

Specifications for Seamless Steel Tubing

Seamless steel tubing, crafted with precise tolerances and high-quality materials, meets strict minimum quantity and configuration requirements for mechanical engineering applications.

Minimum quantities include hot-finished (10,000 lb/4,536 kg) and cold-drawn (5,000 lb/2,268 kg or 125 ft/38.1 m, whichever is greater), with ±10% weight or ±25 ft/7.61 m variation; special configurations use grades like ASTM A511 for enhanced tolerances and finishes via cold drawing over mandrels or through dies.

Hollow bar tolerances favor plus-range OD and minus-range ID, while ASTM A511 mechanical tubing centers tolerances; size ranges span 1.375″ to 7.750″ OD and 0.188″ to 1.625″ wall thickness for diverse applications.

Minimum Quantities

  • Hot-finished carbon and alloy—10,000 pounds, or 4,536 kilograms minimum.
  • Cold-drawn carbon and alloy—5,000 pounds minimum or 125 feet minimum, 2,268 kilograms minimum or 38.1 meters minimum, whichever is greater.
  • Quantity variation—standard ±10% of the ordered weight, or ±25 feet or 7.61 meters, whichever is greater.

Special Configurations

  • Tubular Products special seamless tubing configurations start with the highest quality steels.
  • Grade, chemical analysis and surface condition are carefully considered, and production processes are tailored to achieve the best tubing for the end use.
  • The configurations are formed from round tube by cold drawing.
  • The tube is drawn over a shaped mandrel or through a shaped die, or both. Improved tolerances, finishes and mechanical properties result.
Production standards for seamless steel tubes

Mechanical and Automobile

Tubes Production Standard, Grade, Steel No

Seamless steel tubes adhere to stringent international standards like DIN, ASTM, EN, and JIS, ensuring precision and strength for hydraulic, pneumatic, and mechanical applications.

  • DIN2391 St35, St45, St52
  • ASTM A519 1010, 1020, 1025, 1035, 1045
  • ASTM A513 1010, 1020, 1025, 1035, 1040
  • EN10305-1 E215, E235, E355
  • JIS G4053: JIS SCr420, JIS SCr440, SCM415, SCM420
  • JIS3441/JIS3444/JIS3445: SCM432/SCRRM3, SCM4

Tubes for Mechanical and Automobile Standard Specifications

Unlike standard pipes, which primarily transport fluids, mechanical tubing is produced to meet specific performance requirements like strength, dimensional accuracy, and surface finish.

ASTM standards for Mechanical tubing
Abbr. Corresponding Application
A511 ASTM A511 / A511M Specification for Seamless Stainless Steel Mechanical Tubing
A512 ASTM A512 / ASME SA512 Specification for Cold-Drawn Buttweld Carbon Steel Mechanical Tubing
A513 ASTM A513 / A513M Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical Tubing
A519 ASTM A519 / A519M Specification for Seamless Carbon and Alloy Steel Mechanical Tubing
A554 ASTM A554 Specification for Welded Stainless Steel Mechanical Tubing
OD and ID Tolerances for Tubing (Inches and Millimeters)
OD Size Range (Inches, Inclusive) Wall Percent of OD OD (Inches) ID (Inches) Quenched & Tempered OD & ID (± Inches) OD Size Range (mm, Inclusive) Wall Percent of OD OD (mm) ID (mm) Quenched & Tempered OD & ID (± mm)
Over Under Over Under Over Under Over Under
0.500-1.699
1.700-2.099
2.100-2.499
All
All
All
.005
.006
.007
.000
.000
.000
.000
.000
.000
.005
.006
.007
.015
.020
.023
12.70-43.16
43.17-53.32
53.33-63.48
All
All
All
0.13
0.15
0.18
0.00
0.00
0.00
0.00
0.00
0.00
0.13
0.15
0.18
0.38
0.51
0.58
2.500-2.899
2.900-3.299
3.300-3.699
3.700-4.099
All
All
All
All
.008
.009
.010
.011
.000
.000
.000
.000
.000
.000
.000
.000
.008
.009
.010
.011
.025
.028
.030
.033
63.49-73.64
73.65-83.80
83.81-93.96
93.97-104.12
All
All
All
All
0.20
0.23
0.25
0.28
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.20
0.23
0.25
0.28
0.64
0.71
0.76
0.84
4.100-4.499
4.500-4.899
4.900-5.299
5.300-5.549
All
All
All
All
.012
.013
.014
.015
.000
.000
.000
.000
.000
.000
.000
.000
.012
.013
.014
.015
.036
.038
.041
.044
104.13-114.28
114.29-124.44
124.45-134.60
134.61-140.95
All
All
All
All
0.30
0.33
0.36
0.38
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.30
0.33
0.36
0.38
0.91
0.97
1.04
1.12
5.550-5.999 Under 6
6 to 7½
Over 7½
.010
.009
.018
.010
.009
.000
.010
.009
.009
.010
.009
.009
.047
.047
.047
140.96-152.38 Under 6
6 to 7½
Over 7½
0.25
0.23
0.46
0.25
0.23
0.00
0.25
0.23
0.23
0.25
0.23
0.23
1.19
1.19
1.19
6.000-6.499 Under 6
6 to 7½
Over 7½
.013
.010
.020
.013
.010
.000
.013
.010
.010
.013
.010
.010
.050
.050
.050
152.39-165.08 Under 6
6 to 7½
Over 7½
0.33
0.25
0.51
0.33
0.25
0.00
0.33
0.25
0.25
0.33
0.25
0.25
1.27
1.27
1.27
6.500-6.999 Under 6
6 to 7½
Over 7½
.015
.012
.023
.015
.012
.000
.015
.012
.012
.015
.012
.012
.057
.053
.053
165.09-177.78 Under 6
6 to 7½
Over 7½
0.38
0.30
0.58
0.38
0.30
0.00
0.38
0.30
0.30
0.38
0.36
0.30
1.45
1.35
1.35
7.000-7.499 Under 6
6 to 7½
Over 7½
.018
.013
.026
.018
.013
.000
.018
.013
.013
.018
.013
.013
.065
.056
.056
177.79-190.48 Under 6
6 to 7½
Over 7½
0.46
0.33
0.66
0.46
0.33
0.00
0.46
0.33
0.33
0.46
0.33
0.33
1.65
1.42
1.42
7.500-8.000 Under 6
6 to 7½
Over 7½
.020
.015
.030
.020
.015
.000
.020
.015
.015
.020
.015
.015
.070
.060
.060
190.49-203.20 Under 6
6 to 7½
Over 7½
0.51
0.38
0.76
0.51
0.38
0.00
0.51
0.38
0.38
0.51
0.38
0.38
1.78
1.52
1.52

Seamless mechanical tubing is furnished in both cold-drawn and hotfinished form in a wide range of sizes, from 1.375" to 7.750" OD and from 0.188" to 1.625" wall thickness, as shown on the chart to the right.

Wall Thickness Tolerances (Percent of Nominal)
Wall Thickness Percent of OD Maximum Percent Over & Under Nominal Wall Thickness Percent of OD Maximum Percent Over & Under Nominal
Under 1.499" ID 1.500" ID & Over Under 38.07mm ID 38.07mm ID & Over
Under 10 10.0 7.5 Under 10 10.0 7.5
10 to 25 10.0 6.0 10 to 25 10.0 6.0
Over 25 12.5 7.5 Over 25 12.5 7.5
Comparison of Honed Tubes with Standard Tubes
Feature Honed Tubes Standard Tubes
Material Type Carbon/Alloy Steel (ST52, E355) Carbon Steel
Surface Finish Ra ≤0.4 µm (Honed/SR-B) Ra ≥1.0 µm
Tolerance H7–H9 H11 or lower
Tensile Strength (MPa) 515–600 400–500
Applications Hydraulic/Pneumatic Cylinders General Piping
Cost Higher (precision processing) Lower
Key Advantage Precision bore, extended seal life Cost-effective for non-precision uses
Comparison of Mechanical Tubes with Hydraulic Tubes and Structural Tubes
Feature Mechanical Tubes Hydraulic Tubes Structural Tubes
Material Type Carbon/Alloy/Stainless Steel Carbon/Stainless Steel Carbon Steel
Surface Finish Ra ≤ 0.8 µm Ra ≤ 0.4 µm Ra ≥ 1.0 µm
Tolerance H8–H10 H7–H9 H11 or lower
Tensile Strength (MPa) 420–850 340–630 400–600
Applications Machinery, Automotive, Structural Hydraulic/Pneumatic Systems Construction, Frameworks
Cost Moderate Moderate to High Low to Moderate
Key Advantage Versatility, precision High precision, pressure resistance Cost-effective for structural use

Note: Mechanical tubes offer a balance of precision and strength, making them suitable for both machinery and structural applications, while hydraulic tubes prioritize pressure resistance and surface finish.

SCM4 Grade Seamless Steel Pipe

High-Quality Steel Pipes

SCM4 Grade Seamless Steel Pipe

SCM4 Grade Seamless Steel Pipes are designed for high-performance applications in machinery manufacturing, construction engineering, and various industrial sectors. Crafted from premium SCM4 alloy steel, these high-pressure steel tubes deliver outstanding strength, corrosion resistance, and reliability, making them ideal for industrial piping systems in challenging environments.

The seamless construction of SCM4 pipes eliminates weak points, ensuring superior structural integrity under high pressure and temperature conditions. This makes them a trusted choice for hydraulic systems, structural supports, and precision machinery components.

Key Features and Benefits

Why SCM4 Seamless Steel Pipes?

With excellent corrosion resistance, SCM4 seamless steel pipes perform reliably in harsh conditions, including exposure to moisture and chemicals, reducing maintenance costs and extending service life.

The precision manufacturing process ensures consistent quality, tight tolerances, and smooth surface finishes, enabling seamless integration into complex industrial piping systems. These pipes are versatile, supporting applications in automotive manufacturing, construction projects, and engineering frameworks.

Compliant with industry standards, SCM4 grade pipes offer robust performance and cost-effectiveness, making them a preferred solution for engineers seeking durable and high-quality high-pressure steel tubes for critical industrial applications.

Key Benefits

Superior Strength

SCM4 alloy steel ensures exceptional strength for demanding industrial uses.

Corrosion Resistance

Withstands harsh environments, ensuring long-lasting performance.

Seamless Reliability

Seamless design enhances durability under high pressure.

Precision Manufacturing

Tight tolerances for perfect fit in machinery and construction.

Versatile Applications

Suitable for machinery, construction, and engineering projects.

Cost-Effective Solution

Reduces maintenance costs with durable, long-lasting performance.

Industrial Applications

Mechanical Tubes are critical for a wide range of industries, delivering high strength, precision, and versatility in applications from automotive to renewable energy.

Automotive Industry

Used in exhaust systems, chassis, suspension components, and fuel delivery systems.

Construction & Infrastructure

Supports structural frameworks, scaffolding, bridges, tunnels, and plumbing/HVAC systems.

Manufacturing & Machinery

Used in conveyors, robotic arms, hydraulic systems, shafts, cylinders, and machine frames.

Energy & Renewable Power

Supports wind turbine frameworks, solar tracking systems, oil/gas pipelines, and power generation components.

Aerospace & Defense

Used in aircraft structures, rocket components, defense equipment, and hydraulic systems.

Agriculture

Supports tractor components, ground clearing equipment, and irrigation systems.

Furniture

Used in frames, supports, and aesthetic elements for durable furniture designs.

Other Applications

Used in playground equipment, greenhouse structures, restaurant equipment, hospital beds, and garden tools.

Why Mechanical Tubes?
Their precision manufacturing, high-strength materials, and versatile applications ensure reliable performance across diverse industries.

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