High-strength Welded Pipe For Large-scale Infrastructure
Jcoe pipe offers high-strength, large-diameter solutions for oil, gas, water, sewer, and construction, ensuring precision and durability.
High-strength Welded Pipe For Large-scale Infrastructure
Jcoe pipe offers high-strength, large-diameter solutions for oil, gas, water, sewer, and construction, ensuring precision and durability.
JCOE Pipe (Longitudinal Submerged Arc Welded Pipe) is a high-strength, large-diameter steel pipe produced using the JCOE (J-ing, C-ing, O-ing, Expanding) process. Renowned for its precision and robustness, JCOE pipes are widely used in gas transport, oil pipelines, hot-water pipes, potable water distribution, sewer piping, and construction projects, meeting standards like API 5L, ASTM A671, and GB/T3091-2008.
The JCOE process involves shaping steel plates through progressive pressing into J, C, and O forms, followed by double-sided submerged arc welding (SAW) and cold expansion to ensure dimensional accuracy and stress relief. Available in diameters from 16 to 72 inches (406–1829 mm) and wall thicknesses from 6.0 to 25.4 mm, JCOE pipes are designed for high-pressure and large-scale applications. Protective coatings like 3LPE or FBE enhance corrosion-resistant JCOE pipe performance in harsh environments.
JCOE pipes undergo rigorous testing, including ultrasonic, hydrostatic, and X-ray inspections, to ensure weld integrity and compliance with industry standards. The process’s flexibility supports both high-volume and small-batch production, making it cost-effective for diverse project requirements, from urban water systems to offshore oil pipelines.
Compared to UOE or SSAW pipes, JCOE pipes offer a balance of cost-efficiency and high-quality welds, making them ideal for medium to large-scale infrastructure projects. Their uniform deformation and robust construction ensure reliability in demanding applications like gas transport and sewer systems.
JCOE pipes address challenges such as corrosion, high pressure, and structural demands, providing engineers with dependable large-diameter JCOE pipe solutions for critical infrastructure, ensuring safety and longevity.
| Grade | C (% max) | Si (% max) | Mn (% max) | P (% max) | S (% max) | Cr (% max) |
|---|---|---|---|---|---|---|
| API 5L Grade B | 0.28 | 0.45 | 1.20 | 0.03 | 0.03 | - |
| Q345 | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 |
| ASTM A671 CC60 | 0.21 | 0.13-0.45 | 0.55-1.30 | 0.035 | 0.035 | - |
The chemical composition ensures weldability, strength, and corrosion resistance for JCOE pipe in demanding applications.
| Grade | Tensile Strength (MPa min) | Yield Strength (MPa min) | Elongation (% min) |
|---|---|---|---|
| API 5L Grade B | 415 | 245 | 23 |
| Q345 | 470 | 345 | 21 |
| ASTM A671 CC60 | 415 | 220 | 25 |
These properties ensure JCOE pipes provide robust performance in high-pressure and structural applications.
| Feature | JCOE Pipe | UOE Pipe | SSAW Pipe |
|---|---|---|---|
| Forming Process | J-C-O-E (Progressive Multi-Step) | U-O-E (Three-Step) | Spiral Welding |
| Diameter Range | 16–72 inches | 20–44 inches | 20–100 inches |
| Wall Thickness | 6.0–25.4 mm | 6.4–25.4 mm | 5.0–25.4 mm |
| Applications | Gas, oil, water, sewer, construction | Offshore pipelines, high-pressure | Water, low-pressure |
| Weld Quality | High (Double-Sided SAW) | Very High | Moderate (Spiral Weld) |
| Cost | Moderate | High | Low |
Why Choose JCOE Pipes? Their cost-efficiency, high weld quality, and flexibility make them ideal for gas, oil, water, sewer, and construction applications.
Double-sided SAW ensures strong, reliable joints.
Available from 16 to 72 inches for diverse projects.
3LPE or FBE coatings protect against harsh environments.
Supports small-batch and multi-specification production.
Cold expansion ensures accurate sizing and straightness.
Meets API 5L, ASTM A671, and GB/T3091-2008 standards.
JCOE pipes
The JCOE forming process produces large-diameter, thick-walled pipes with high precision, ideal for oil and gas pipelines, construction, and structural applications.
We are able to provide customers with quality products and perfect service.
Developed in the 1990s, JCOE is a pipe forming process that shapes large-diameter longitudinal steel pipes through a progressive J-C-O molding sequence. It involves pre-bending the steel plate edges, followed by J-ing, C-ing, and O-ing stages, using three-point bending principles. The process requires addressing challenges like die shape, stroke distance, and press pass optimization to achieve the ideal bend radius and pipe opening. Currently, a trial-and-error method is used to determine parameters, which can be time-consuming and may not fully optimize unit capacity. Research into theoretical formulas and process factors aims to reduce trial costs, shorten development time, and enhance productivity.
| Feature | Description |
|---|---|
| Forming Process | Continuous axis contorting J-C-O (J-ing, C-ing, O-ing) process with progressive multi-pass pressing based on three-point bending principles. |
| Forming Accuracy | High forming accuracy due to precise control of die shape, stroke distance, and press passes. |
| Efficiency | High efficiency through optimized multi-pass pressing, reducing production time. |
| Stress Distribution | Balanced distribution of forming stress, enhancing pipe durability and performance. |
| Applications | Ideal for large-diameter pipes used in oil and gas transportation, structural supports in construction, and high-pressure fluid transfer. |
| Pipe Characteristics | High strength and durability, suitable for demanding environments with heavy loads and pressure. |
JCOE Pipe Machine
Explore JCOE pipes with targeted long-tail keywords for specifications, applications, and materials.
Note: JCOE pipes meet international standards, ensuring high performance and reliability. Contact suppliers for detailed specifications.
JCOE Pipes are engineered for high strength and precision, making them ideal for oil and gas pipelines, construction, high-pressure water supply, and petrochemical transport, ensuring reliable performance in critical infrastructure projects.
Ideal for pipeline systems transporting oil and gas over long distances with superior weld quality.
Provides structural support for large buildings, bridges, and industrial facilities.
Used in high-pressure water pipelines for municipal and industrial applications.
Ensures safe transport of chemicals and petroleum products in processing facilities.
Why Choose JCOE Pipes? Their high strength, precise manufacturing, and corrosion resistance make JCOE pipes ideal for oil, gas, construction, water supply, and petrochemical applications, ensuring long-lasting performance.
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