JCOE Pipe

JCOE Pipe

High-strength Welded Pipe For Large-scale Infrastructure

Jcoe pipe offers high-strength, large-diameter solutions for oil, gas, water, sewer, and construction, ensuring precision and durability.

JCOE Pipe

High-strength Welded Pipe For Large-scale Infrastructure

Jcoe pipe offers high-strength, large-diameter solutions for oil, gas, water, sewer, and construction, ensuring precision and durability.

JCOE Pipe (Longitudinal Submerged Arc Welded Pipe) is a high-strength, large-diameter steel pipe produced using the JCOE (J-ing, C-ing, O-ing, Expanding) process. Renowned for its precision and robustness, JCOE pipes are widely used in gas transport, oil pipelines, hot-water pipes, potable water distribution, sewer piping, and construction projects, meeting standards like API 5L, ASTM A671, and GB/T3091-2008.

The JCOE process involves shaping steel plates through progressive pressing into J, C, and O forms, followed by double-sided submerged arc welding (SAW) and cold expansion to ensure dimensional accuracy and stress relief. Available in diameters from 16 to 72 inches (406–1829 mm) and wall thicknesses from 6.0 to 25.4 mm, JCOE pipes are designed for high-pressure and large-scale applications. Protective coatings like 3LPE or FBE enhance corrosion-resistant JCOE pipe performance in harsh environments.

JCOE pipes undergo rigorous testing, including ultrasonic, hydrostatic, and X-ray inspections, to ensure weld integrity and compliance with industry standards. The process’s flexibility supports both high-volume and small-batch production, making it cost-effective for diverse project requirements, from urban water systems to offshore oil pipelines.

Compared to UOE or SSAW pipes, JCOE pipes offer a balance of cost-efficiency and high-quality welds, making them ideal for medium to large-scale infrastructure projects. Their uniform deformation and robust construction ensure reliability in demanding applications like gas transport and sewer systems.

JCOE pipes address challenges such as corrosion, high pressure, and structural demands, providing engineers with dependable large-diameter JCOE pipe solutions for critical infrastructure, ensuring safety and longevity.

Chemical Composition of API 5L Grade B, Q345, and ASTM A671 CC60
Grade C (% max) Si (% max) Mn (% max) P (% max) S (% max) Cr (% max)
API 5L Grade B 0.28 0.45 1.20 0.03 0.03 -
Q345 0.20 0.50 1.70 0.035 0.035 0.30
ASTM A671 CC60 0.21 0.13-0.45 0.55-1.30 0.035 0.035 -

The chemical composition ensures weldability, strength, and corrosion resistance for JCOE pipe in demanding applications.

Mechanical Properties of API 5L Grade B, Q345, and ASTM A671 CC60
Grade Tensile Strength (MPa min) Yield Strength (MPa min) Elongation (% min)
API 5L Grade B 415 245 23
Q345 470 345 21
ASTM A671 CC60 415 220 25

These properties ensure JCOE pipes provide robust performance in high-pressure and structural applications.

Comparison of JCOE Pipes with UOE and SSAW Pipes
Feature JCOE Pipe UOE Pipe SSAW Pipe
Forming Process J-C-O-E (Progressive Multi-Step) U-O-E (Three-Step) Spiral Welding
Diameter Range 16–72 inches 20–44 inches 20–100 inches
Wall Thickness 6.0–25.4 mm 6.4–25.4 mm 5.0–25.4 mm
Applications Gas, oil, water, sewer, construction Offshore pipelines, high-pressure Water, low-pressure
Weld Quality High (Double-Sided SAW) Very High Moderate (Spiral Weld)
Cost Moderate High Low

Why Choose JCOE Pipes? Their cost-efficiency, high weld quality, and flexibility make them ideal for gas, oil, water, sewer, and construction applications.

Key Benefits

Superior Weld Quality

Double-sided SAW ensures strong, reliable joints.

Large Diameter Range

Available from 16 to 72 inches for diverse projects.

Corrosion Resistance

3LPE or FBE coatings protect against harsh environments.

Production Flexibility

Supports small-batch and multi-specification production.

Dimensional Precision

Cold expansion ensures accurate sizing and straightness.

Standards Compliance

Meets API 5L, ASTM A671, and GB/T3091-2008 standards.

JCOE pipes

JCOE pipes

Specifications of

JCOE Pipes

The JCOE forming process produces large-diameter, thick-walled pipes with high precision, ideal for oil and gas pipelines, construction, and structural applications.

  • Throughput: 300,000 MT
  • Outside Diameter :Φ406-Φ1829mm (16″-72″)
  • Wall Thickness :6.0-25.4mm (1/4″-1″)
  • Length :3-12.2m (10′-40′)
  • Ouality Standards :API, BS, ASTM , JIS, DIN, GB , ISO, DNV
  • Grades :GB/T9711 L190-L555(API 5L A-X80)

We are able to provide customers with quality products and perfect service.

JCOE pipes process

JCOE Manufacturing Technology

Developed in the 1990s, JCOE is a pipe forming process that shapes large-diameter longitudinal steel pipes through a progressive J-C-O molding sequence. It involves pre-bending the steel plate edges, followed by J-ing, C-ing, and O-ing stages, using three-point bending principles. The process requires addressing challenges like die shape, stroke distance, and press pass optimization to achieve the ideal bend radius and pipe opening. Currently, a trial-and-error method is used to determine parameters, which can be time-consuming and may not fully optimize unit capacity. Research into theoretical formulas and process factors aims to reduce trial costs, shorten development time, and enhance productivity.

JCOE Process Characteristics
Feature Description
Forming Process Continuous axis contorting J-C-O (J-ing, C-ing, O-ing) process with progressive multi-pass pressing based on three-point bending principles.
Forming Accuracy High forming accuracy due to precise control of die shape, stroke distance, and press passes.
Efficiency High efficiency through optimized multi-pass pressing, reducing production time.
Stress Distribution Balanced distribution of forming stress, enhancing pipe durability and performance.
Applications Ideal for large-diameter pipes used in oil and gas transportation, structural supports in construction, and high-pressure fluid transfer.
Pipe Characteristics High strength and durability, suitable for demanding environments with heavy loads and pressure.
JCOE Pipe Machine

JCOE Pipe Machine

Features

  • Manufactured using the advanced JCOE forming process for precise control and uniformity.
  • Available in various diameters and wall thicknesses to accommodate different industrial needs.
  • High tensile strength and excellent resistance to deformation and corrosion.
  • Suitable for transporting oil, gas, water, and other fluids under high pressure.
  • Consistent quality ensured through rigorous testing and quality control.

Benefits

  • High strength-to-weight ratio, offering robust solutions for heavy-duty applications.
  • Long service life, even in corrosive environments, reducing maintenance and replacement costs.
  • Cost-effective for large-scale infrastructure projects due to efficient production techniques.
  • Reliable performance under extreme pressure and temperature variations.
FAQ

A JCOE pipe is a longitudinal submerged arc welded pipe formed through the J-C-O-E process, ideal for gas, oil, water, sewer, and construction applications.

Common grades include API 5L Grade B, Q345, ASTM A671 CC60, and others like Q235 or X70, tailored to project needs.

- API 5L Grade B: C ≤0.28%, Si ≤0.45%, Mn ≤1.20%, P ≤0.03%, S ≤0.03%
- Q345: C ≤0.20%, Si ≤0.50%, Mn ≤1.70%, P ≤0.035%, S ≤0.035%, Cr ≤0.30%
- ASTM A671 CC60: C ≤0.21%, Si 0.13-0.45%, Mn 0.55-1.30%, P ≤0.035%, S ≤0.035%

- API 5L Grade B: Tensile ≥415 MPa, Yield ≥245 MPa, Elongation ≥23%
- Q345: Tensile ≥470 MPa, Yield ≥345 MPa, Elongation ≥21%
- ASTM A671 CC60: Tensile ≥415 MPa, Yield ≥220 MPa, Elongation ≥25%

Diameters from 16 to 72 inches (406–1829 mm), wall thicknesses from 6.0 to 25.4 mm, with lengths up to 12.2 m.

Ultrasonic, hydrostatic, X-ray, and magnetic particle inspections ensure weld integrity and compliance with standards.

Gas transport, oil pipelines, hot-water pipes, potable water distribution, sewer piping, and construction purposes.

3LPE, FBE coatings, or high-grade materials like Q345 protect against corrosion in sewer or offshore environments.

JCOE pipes provide cost-effective production, flexibility, and high-quality welds for large-diameter applications.

API 5L, ASTM A671, GB/T3091-2008, and other standards upon consultation.

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Standards and Specifications
  • • API 5L JCOE pipe
  • • ASTM A671 JCOE pipe
  • • GB/T3091-2008 JCOE pipe
  • • JCOE pipe standards
Applications
  • • JCOE pipe for oil and gas pipelines
  • • Large-diameter JCOE pipe for water distribution
  • • JCOE pipe for sewer systems
  • • JCOE pipe for construction projects
Material and Grades
  • • API 5L Grade B JCOE pipe
  • • Q345 JCOE pipe
  • • ASTM A671 CC60 JCOE pipe
  • • JCOE pipe materials
Manufacturing and Testing
  • • JCOE pipe manufacturing process
  • • Longitudinal SAW JCOE pipe production
  • • JCOE pipe testing standards
  • • Corrosion-resistant JCOE pipe quality assurance

Note: JCOE pipes meet international standards, ensuring high performance and reliability. Contact suppliers for detailed specifications.

Industrial Applications

JCOE Pipes are engineered for high strength and precision, making them ideal for oil and gas pipelines, construction, high-pressure water supply, and petrochemical transport, ensuring reliable performance in critical infrastructure projects.

Oil & Gas

Ideal for pipeline systems transporting oil and gas over long distances with superior weld quality.

Construction

Provides structural support for large buildings, bridges, and industrial facilities.

Water Supply

Used in high-pressure water pipelines for municipal and industrial applications.

Petrochemical

Ensures safe transport of chemicals and petroleum products in processing facilities.

Why Choose JCOE Pipes? Their high strength, precise manufacturing, and corrosion resistance make JCOE pipes ideal for oil, gas, construction, water supply, and petrochemical applications, ensuring long-lasting performance.

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