Special Welded Tubes

Special Welded Tubes

Precision-engineered Welded Steel Tubes For Specialized Applications

special welded tubes are engineered to meet specific industry requirements, offering a combination of strength, durability, and corrosion resistance.

Special Welded Tubes are precision-engineered, high-frequency welded steel tubes designed to meet specific industry requirements, offering exceptional strength, durability, and corrosion resistance. Manufactured using advanced welding techniques like electric resistance welding (ERW), these tubes are available in various materials, including carbon steel, stainless steel, and alloy steel, to suit diverse applications such as automotive exhaust systems, oil and gas pipelines, and hydraulic systems.

Produced through cold-rolling and welding processes, Special Welded Tubes offer tight dimensional tolerances and customizable shapes, including round, square, rectangular, oval, and elliptic profiles. Available in thicknesses from 0.4 to 3.0 mm and diameters ranging from Ø6 to Ø2800 mm, these tubes meet standards like ASTM, API, JIS, DIN, and EN, ensuring compliance with rigorous industry specifications. Surface treatments such as galvanizing, painting, or 3LPE coatings enhance corrosion-resistant tubes for harsh environments.

Rigorous testing, including eddy current, ultrasonic, and hydrostatic tests, ensures weld integrity and consistent quality. The high strength-to-weight ratio and cost-effective production make Special Welded Tubes ideal for industries requiring precision tubing, such as construction, power generation, and chemical processing. These tubes are designed for welding, bending, and forming, with non-destructive testing ensuring reliability in critical applications.

Compared to seamless tubes, Special Welded Tubes offer cost advantages while maintaining comparable strength and performance, making them a preferred choice for large-scale projects. Their versatility in material grades (e.g., SPHC, Q195-235, 304, 316L) and shapes ensures compatibility with complex industrial systems.

Special Welded Tubes address challenges like pipeline wear, corrosion, and structural demands, providing engineers with reliable, high-performance solutions for specialized industrial applications.

Heat treatment:

After welding,all tubes shall be heat treated at a temperature of 1650°F(900℃) or higher and followed by cooling in air or in the cooling chamber of a controlled-atmosphere furnace,Cold-drawn tubes shall be heat treated after the final cold-draw pass at a temperature of 1200°F(650℃)or higher.

Surface Condition:

Finished tubes shall be free of scale,A slight amount of oxidation will not be considered as scale.

Mechanical Tests Required:

Flattenting Test/Flaring test/Flange test/Crush test/Tension test/Reverse Flattening test/Hydrostatic or Nondestructive Electric Test

Special Welded Tubes Specifications

Special Welded Tubes Specifications

Specifications of

Special Welded Tubes

Special welded tubes are manufactured to precise industry standards and customer specifications, tailored for diverse industrial applications.

These tubes are crafted from carbon steel, alloy steel, stainless steel, or other specialized materials, ensuring compatibility with specific project requirements. Dimensional tolerances are tightly controlled per customer specifications or standards like ASTM, API, or DIN, guaranteeing precision for applications such as boilers, heat exchangers, and pipelines.

Surface finishes include smooth or rough options, with treatments like galvanizing, painting, or protective coatings (e.g., 3LPE, FBE) to enhance durability. Available in standard lengths or cut-to-length, with thickness varying based on pressure and temperature requirements, these tubes undergo rigorous testing (e.g., hydrostatic, ultrasonic) to ensure reliability in demanding environments like oil and gas, petrochemical, and structural systems.

Special welded tubes offer versatile, high-quality solutions, customized to meet stringent industrial needs with precision and durability.

Key Benefits

High Strength

Minimum tensile strength of 415 MPa for demanding applications.

Corrosion Resistance

Galvanized coatings enhance durability in harsh environments.

Versatile Manufacturing

Available in seamless, ERW, and furnace-welded types.

Wide Size Range

NPS 1/8–26 with customizable lengths for diverse projects.

Cost-Effective

Affordable solution for low to medium-pressure systems.

Standards Compliance

Meets ASTM A53 and ASME SA53 standards.

FAQ

ASTM A53 Grade B Pipes are carbon steel pipes for mechanical and pressure applications, suitable for water, gas, oil, and structural uses.

High strength (415 MPa tensile), corrosion resistance with galvanization, and versatile seamless/ERW options.

C ≤0.30%, Mn ≤1.20%, P ≤0.05%, S ≤0.045%, Cu/Ni/Cr ≤0.40%, Mo ≤0.15%, V ≤0.08%.

Tensile ≥415 MPa, Yield ≥240 MPa, Elongation ≥30%.

NPS 1/8–26 [DN 6–650], wall thickness from SCH 10 to SCH 160.

Tensile, flattening, hydrostatic, and nondestructive electric tests.

Water supply, gas and oil pipelines, fire sprinklers, HVAC, low-pressure fluid conveyance, and structural uses.

ASTM A53 Grade B is for low to medium-pressure applications, while A106 is for high-temperature services.

Yes, galvanization enhances corrosion resistance for outdoor and high-moisture environments.

ASTM A53/A53M and ASME SA53 standards ensure quality and reliability.

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Explore ASTM A53 Grade B Pipes with targeted long-tail keywords for specifications, applications, and materials.

Standards and Specifications
  • • ASTM A53 Grade B pipe specifications
  • • ASME SA53 carbon steel pipes
  • • ASTM A53 seamless pipe standards
  • • Galvanized carbon steel pipe specifications
Applications
  • • ASTM A53 Grade B pipes for water supply
  • • Carbon steel pipes for gas and oil
  • • ASTM A53 ERW pipes for fire sprinklers
  • • Seamless pipes for HVAC systems
Material and Grades
  • • ASTM A53 Grade B pipe properties
  • • Carbon steel seamless pipes
  • • ASTM A53 Grade B chemical composition
  • • High-strength carbon steel pipes
Manufacturing and Testing
  • • ASTM A53 ERW pipe manufacturing process
  • • Galvanized pipe quality testing
  • • ASTM A53 Grade B pipe heat treatment
  • • Corrosion-resistant steel pipe quality

Note: ASTM A53 Grade B Pipes meet international standards, ensuring high performance and reliability. Contact suppliers for detailed specifications.

Special Welded Tubes Standard Specifications

Chemical Composition of Special Welded Tubes
Data Elements(%)
Material Grade C Mn S P Si
Q195 0.06-0.12 0.25-0.50 <0.05 <0.045 <0.30
Q215 0.09-0.15 0.25-0.55 <0.05 <0.045 <0.30
Q235 0.12-0.20 0.30-0.70 <0.045 <0.045 <0.30
Q345 <0.20 1.0-1.6 <0.04 <0.04 <0.55

The chemical composition ensures weldability and durability for Special Welded Tubes in fluid conveyance and structural applications.

Mechanical Properties of Special Welded Tubes
Material Grade Yield Point (Mpa) Tensile Strength (Mpa) Elongation (%)
Q195 >195 315-430 32-33
Q215 >215 335-450 26-31
Q235 >235 375-500 24-26
Q345 >345 470-630 21-22

These properties ensure Special Welded Tubes deliver robust performance in pressure and structural applications.

Chemical Composition of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade C (% max) Mn (% max) Si (% max) P (% max) S (% max) Cr (%) Ni (%) Mo (%) N (% max)
304 0.08 2.00 1.00 0.045 0.030 18.0-20.0 8.0-11.0 - 0.10
304L 0.03 2.00 1.00 0.045 0.030 18.0-20.0 8.0-12.0 - 0.10
316 0.08 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10
316L 0.03 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10

The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Special Welded Tubes ideal for harsh environments.

Mechanical Properties of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade Tensile Strength (min, MPa) Yield Strength (min, MPa) Elongation (min, %) Hardness (max, HB) Hardness (max, HRB)
304 515 205 40 201 92
304L 485 170 40 201 92
316 515 205 40 217 95
316L 485 170 40 217 95

These mechanical properties make Special Welded Tubes suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.

Applications for Special Welded Tubes

Special Welded Tubes are engineered for high-strength and corrosion-resistant performance in automotive exhaust systems, construction frameworks, oil and gas pipelines, aerospace components, hydraulic systems, and chemical processing, meeting the demands of diverse industries including power generation and agricultural equipment.

  • Automotive Exhaust Systems
  • Construction Frameworks
  • Oil and Gas Pipelines
  • Aerospace Components
  • Hydraulic Systems
  • Chemical Processing
  • Railings
  • Balustrades
  • Guardrails
  • Banisters
Oval Tube Sizes and Tolerances

efficient overseas shipping options

International shipping for Special Welded Tubes:

We specialize in international shipping for Special Welded Tubes, ensuring safe and timely delivery worldwide.

Our clients come to us from across the globe for our unique shaped tubing and specialist tube fabrication. We can Special Welded Tubes to North America and Europe in as little as soon as posible.

Our expert shipping team will meet your transit times and budget; get in touch to discuss transportation options.

Need help finding

the right size and tube shape for Special Welded Tubes?

Speak with one of our tube specialists to find out how best to integrate shaped tubing into your project. We can give you information on the best profile, metal, finish and dimensions for your application.

Our team is here to assist you in selecting the perfect size and shape for your specific needs.

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