Precision-engineered Welded Steel Tubes For Specialized Applications
special welded tubes are engineered to meet specific industry requirements, offering a combination of strength, durability, and corrosion resistance.
Special Welded Tubes are precision-engineered, high-frequency welded steel tubes designed to meet specific industry requirements, offering exceptional strength, durability, and corrosion resistance. Manufactured using advanced welding techniques like electric resistance welding (ERW), these tubes are available in various materials, including carbon steel, stainless steel, and alloy steel, to suit diverse applications such as automotive exhaust systems, oil and gas pipelines, and hydraulic systems.
Produced through cold-rolling and welding processes, Special Welded Tubes offer tight dimensional tolerances and customizable shapes, including round, square, rectangular, oval, and elliptic profiles. Available in thicknesses from 0.4 to 3.0 mm and diameters ranging from Ø6 to Ø2800 mm, these tubes meet standards like ASTM, API, JIS, DIN, and EN, ensuring compliance with rigorous industry specifications. Surface treatments such as galvanizing, painting, or 3LPE coatings enhance corrosion-resistant tubes for harsh environments.
Rigorous testing, including eddy current, ultrasonic, and hydrostatic tests, ensures weld integrity and consistent quality. The high strength-to-weight ratio and cost-effective production make Special Welded Tubes ideal for industries requiring precision tubing, such as construction, power generation, and chemical processing. These tubes are designed for welding, bending, and forming, with non-destructive testing ensuring reliability in critical applications.
Compared to seamless tubes, Special Welded Tubes offer cost advantages while maintaining comparable strength and performance, making them a preferred choice for large-scale projects. Their versatility in material grades (e.g., SPHC, Q195-235, 304, 316L) and shapes ensures compatibility with complex industrial systems.
Special Welded Tubes address challenges like pipeline wear, corrosion, and structural demands, providing engineers with reliable, high-performance solutions for specialized industrial applications.
Heat treatment:
After welding,all tubes shall be heat treated at a temperature of 1650°F(900℃) or higher and followed by cooling in air or in the cooling chamber of a controlled-atmosphere furnace,Cold-drawn tubes shall be heat treated after the final cold-draw pass at a temperature of 1200°F(650℃)or higher.
Surface Condition:
Finished tubes shall be free of scale,A slight amount of oxidation will not be considered as scale.
Mechanical Tests Required:
Flattenting Test/Flaring test/Flange test/Crush test/Tension test/Reverse Flattening test/Hydrostatic or Nondestructive Electric Test
Special Welded Tubes Specifications
Special welded tubes are manufactured to precise industry standards and customer specifications, tailored for diverse industrial applications.
These tubes are crafted from carbon steel, alloy steel, stainless steel, or other specialized materials, ensuring compatibility with specific project requirements. Dimensional tolerances are tightly controlled per customer specifications or standards like ASTM, API, or DIN, guaranteeing precision for applications such as boilers, heat exchangers, and pipelines.
Surface finishes include smooth or rough options, with treatments like galvanizing, painting, or protective coatings (e.g., 3LPE, FBE) to enhance durability. Available in standard lengths or cut-to-length, with thickness varying based on pressure and temperature requirements, these tubes undergo rigorous testing (e.g., hydrostatic, ultrasonic) to ensure reliability in demanding environments like oil and gas, petrochemical, and structural systems.
Special welded tubes offer versatile, high-quality solutions, customized to meet stringent industrial needs with precision and durability.
Minimum tensile strength of 415 MPa for demanding applications.
Galvanized coatings enhance durability in harsh environments.
Available in seamless, ERW, and furnace-welded types.
NPS 1/8–26 with customizable lengths for diverse projects.
Affordable solution for low to medium-pressure systems.
Meets ASTM A53 and ASME SA53 standards.
Explore ASTM A53 Grade B Pipes with targeted long-tail keywords for specifications, applications, and materials.
Note: ASTM A53 Grade B Pipes meet international standards, ensuring high performance and reliability. Contact suppliers for detailed specifications.
| Data | Elements(%) | ||||
|---|---|---|---|---|---|
| Material Grade | C | Mn | S | P | Si |
| Q195 | 0.06-0.12 | 0.25-0.50 | <0.05 | <0.045 | <0.30 |
| Q215 | 0.09-0.15 | 0.25-0.55 | <0.05 | <0.045 | <0.30 |
| Q235 | 0.12-0.20 | 0.30-0.70 | <0.045 | <0.045 | <0.30 |
| Q345 | <0.20 | 1.0-1.6 | <0.04 | <0.04 | <0.55 |
The chemical composition ensures weldability and durability for Special Welded Tubes in fluid conveyance and structural applications.
| Material Grade | Yield Point (Mpa) | Tensile Strength (Mpa) | Elongation (%) |
|---|---|---|---|
| Q195 | >195 | 315-430 | 32-33 |
| Q215 | >215 | 335-450 | 26-31 |
| Q235 | >235 | 375-500 | 24-26 |
| Q345 | >345 | 470-630 | 21-22 |
These properties ensure Special Welded Tubes deliver robust performance in pressure and structural applications.
| Grade | C (% max) | Mn (% max) | Si (% max) | P (% max) | S (% max) | Cr (%) | Ni (%) | Mo (%) | N (% max) |
|---|---|---|---|---|---|---|---|---|---|
| 304 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-11.0 | - | 0.10 |
| 304L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-12.0 | - | 0.10 |
| 316 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
| 316L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Special Welded Tubes ideal for harsh environments.
| Grade | Tensile Strength (min, MPa) | Yield Strength (min, MPa) | Elongation (min, %) | Hardness (max, HB) | Hardness (max, HRB) |
|---|---|---|---|---|---|
| 304 | 515 | 205 | 40 | 201 | 92 |
| 304L | 485 | 170 | 40 | 201 | 92 |
| 316 | 515 | 205 | 40 | 217 | 95 |
| 316L | 485 | 170 | 40 | 217 | 95 |
These mechanical properties make Special Welded Tubes suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.
Special Welded Tubes are engineered for high-strength and corrosion-resistant performance in automotive exhaust systems, construction frameworks, oil and gas pipelines, aerospace components, hydraulic systems, and chemical processing, meeting the demands of diverse industries including power generation and agricultural equipment.
efficient overseas shipping options
We specialize in international shipping for Special Welded Tubes, ensuring safe and timely delivery worldwide.
Our clients come to us from across the globe for our unique shaped tubing and specialist tube fabrication. We can Special Welded Tubes to North America and Europe in as little as soon as posible.
Our expert shipping team will meet your transit times and budget; get in touch to discuss transportation options.
Need help finding
Speak with one of our tube specialists to find out how best to integrate shaped tubing into your project. We can give you information on the best profile, metal, finish and dimensions for your application.
Our team is here to assist you in selecting the perfect size and shape for your specific needs.
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