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HDPE Lined Pipe

HDPE Lined Pipe

High-density Polyethylene Lining For Pipeline Durability

Hdpe (high-density polyethylene) lined steel pipe combines the strength and rigidity of steel with the corrosion resistance and chemical inertness of hdpe.

HDPE Lined Pipe

High-density Polyethylene Lining For Pipeline Durability

Hdpe (high-density polyethylene) lined steel pipe combines the strength and rigidity of steel with the corrosion resistance and chemical inertness of hdpe.

HDPE Lined Pipe combines the mechanical strength of steel or concrete with the corrosion and abrasion resistance of high-density polyethylene (HDPE), offering a robust solution for water, oil, gas, and industrial pipelines. Compliant with standards like AWWA C906 and ASTM F3508, these pipes feature a tight-fitting HDPE liner inserted into a host pipe to protect against internal corrosion and wear.

The High-Density Polyethylene Lining is typically installed using the Tite Liner® or CompressionFit™ process, where an HDPE liner with a slightly larger outer diameter is pulled through a reduction die and inserted into the host pipe. Once tension is released, the liner expands to form a tight, friction-fit seal against the inner wall, creating a seamless barrier. Available in diameters from 2” to 72” and lengths up to 3,000 feet per pull, these pipes suit both new installations and rehabilitation projects.

Corrosion-Resistant Pipes undergo rigorous testing, including hydrostatic pressure, tensile strength, and pull-out resistance tests, ensuring compliance with ASTM F1545. The HDPE liner’s smooth surface (Manning’s n ~0.009) enhances flow efficiency, reducing friction and pumping costs. With a design life of 50–100 years, these pipes resist chemicals, acids, and abrasive materials like slurries, making them ideal for harsh environments.

Compared to cement mortar or epoxy linings, HDPE Lined Pipes offer superior flexibility, abrasion resistance, and ease of installation, especially in trenchless applications. They require minimal maintenance and eliminate the need for corrosion inhibitors, providing an eco-friendly alternative to traditional pipeline replacement. Proper handling and UV protection during storage are recommended to maintain liner integrity.

HDPE Lined Pipes address pipeline corrosion, abrasion, and leakage, offering cost-effective, durable, and sustainable solutions for municipal, oil and gas, mining, and industrial systems, ensuring reliable fluid transport in extreme conditions.

HDPE Piping

High density polyethylene is now used in a wide range of piping applications – from tailings pipe to municipal water service. Spence Corrosion can supply all your requirements for minor repairs and flange replacement to full pipeline installations. Our expertise will ensure your project is on time and on budget.

HDPE Pipe

HDPE Pipe

(HDPE)

High-Density Polyethylene Pipes

High-density polyethylene jacket tube is widely used in oil pipelines, gas pipelines, urban heating pipes

HDPE pipes, made from high-density polyethylene, are lightweight, flexible, and resistant to corrosion and chemical degradation. They are extensively used in oil pipelines, gas pipelines, and urban heating systems, offering reliable performance in demanding environments. Manufactured through an extrusion process, these pipes provide excellent strength-to-weight ratios and are available in various sizes and pressure ratings to meet project requirements.

HDPE pipe ideal suitable for many different applications, including municipal, industrial, energy, geothermal, landfill and so on. HDPE pipe strength, durability, flexibility, weight of light welding after the high density polyethylene to zero leakage rate, because the welding process formed a whole HDPE system.

HDPE pipes provide versatile, eco-friendly, and long-lasting solutions for fluid and gas transport in critical infrastructure projects.

HDPE Lined Pipe Fittings

HDPE Lined Pipe Fittings

SUNNYSTEEL

HDPE Lined Pipe Fittings

HDPE Lined Pipe Fittings, and short straight sections of steel pipe are often needed to terminate the pipeline, or for use in areas where larger radius bends cannot be accommodated.

The steel pipe spools, or fittings, are fabricated with weld neck flanges to connect with the HDPE-lined steel pipeline.

Handling and Installation Guidelines

Handling Precautions

Concrete is heavy and brittle. Avoid bumps or shocks to prevent cracks or edge damage during handling.

Offloading

Use a 150mm sling at the pipe’s center of gravity. Ensure the pipe rests on its barrel, not the socket.

Trench Preparation

Prepare trench and bedding as per engineer’s specification. Remove socket-end space so pipe lies horizontally on barrel.

Rubber Ring Sealing

Place rubber ring on the spigot end at locating groove. Ensure equal tension using a screwdriver around the barrel.

Pipe Alignment & Jointing

Align spigot into socket while suspended. Use lever or tirfor system to pull pipes together before lowering onto bedding.

Backfilling

Compact soil beneath pipe curvature to create a strong foundation. Follow engineer’s specification for long-term strength.

FAQ

HDPE Lined Pipe is a steel or concrete pipe with a high-density polyethylene liner for corrosion and abrasion resistance in water, oil, gas, and industrial applications.

The HDPE liner is inserted via trenchless methods like Tite Liner®, pulled through a reduction die, and expanded to form a tight fit, per ASTM F3508.

Properties include tensile strength (≥20 MPa), elongation (≥350%), Manning’s n (~0.009), and a temperature range of -40°C to 80°C for durability.

Yes, HDPE liners are non-toxic and comply with ANSI/NSF Standard 61, ensuring safety for potable water systems.

HDPE Lined Pipe offers better abrasion resistance and trenchless installation compared to FBE, with a longer lifespan (50–100 years) in abrasive conditions.

HDPE Lined Pipes have a design life of 50–100 years, depending on operating conditions and maintenance practices.

Applications include water injection, oil and gas pipelines, sewage systems, mining, and industrial fluid transport.

They comply with ASTM F3508, AWWA C906, and ISO 4427, ensuring quality for pipeline rehabilitation and new installations.

Yes, the host pipe’s strength supports high-pressure applications like water injection, with the HDPE liner ensuring corrosion protection.

Regular inspections, proper supports to prevent ground movement, and UV protection during storage ensure optimal performance and longevity.

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Standards and Specifications
  • • HDPE Lined Pipe specifications
  • • ASTM F3508 pipeline lining
  • • AWWA C906 HDPE lining standards
  • • Tite Liner system specifications
Applications
  • • HDPE Lined Pipes for oil and gas
  • • Trenchless pipeline rehabilitation
  • • Corrosion-resistant sewage pipes
  • • HDPE lined pipes for mining
Material and Properties
  • • HDPE liner material composition
  • • Corrosion-resistant pipeline linings
  • • Abrasion-resistant HDPE properties
  • • High-density polyethylene lining
Installation and Testing
  • • HDPE Lined Pipe installation process
  • • Trenchless pipeline rehabilitation testing
  • • HDPE liner pull-out resistance
  • • Tite Liner system quality tests

Note: HDPE Lined Pipes meet ASTM, AWWA, and ISO standards, ensuring reliable performance. Contact suppliers for detailed specifications.

Specifications

Coating Material

Epoxy Powder

Adhesion

Polyethylene / Polypropylene

Cement Inside

Standard

API 5L (PSL1, PSL2)

GB/T 9711.1

Grade

Gr. B, X42, X46, X52, X60, X65, X70, X80

Q235B; Gr. C

Seam

SAW

SSAW

HSAW

Inspection

Hydraulic Testing

Eddy Current

Infrared Test

Third Party: SGS, BV accepted

Certificate

API 5L

API 5CT

ISO 9001

CE, and more

HDPE Lined Pipe Applications

HDPE Lined Pipe typically refers to a type of polyethylene-coated steel pipe used in water distribution, drainage, and gas supply systems.

  • Submarine pipelines
  • Acid lines
  • Tailings from Mines and Mineral Processing
  • Corrosive wastes
  • De-watering
  • Process waterlines
  • Drainage lines
  • Fiber optic innerduct
  • Flash ash disposal
  • Relining salt water intakes
  • Sewer liner

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