Large Diameter Flange

Large Diameter Flange

Robust Solutions For Heavy-duty Piping

The large diameter flanges are used to connect or to block off two very large diameters sized pipes.

Large Diameter Flange

Robust Solutions For Heavy-duty Piping

The large diameter flanges are used to connect or to block off two very large diameters sized pipes. a large diameter flange is a metal ring that is used to connect valves, pipes, pumps and other equipment that is necessary to form pipelines.

Large size flange
Large Ring Flange
Large Diameter flange

Large Diameter Flanges are robust steel flanges designed for heavy-duty piping systems, adhering to ASME B16.5 and other standards as of August 24, 2025, 11:40 PM PDT. These Heavy-Duty Piping Flanges ensure strength.

Available in sizes from 24” to 120” with pressure ratings up to Class 2500, Large Diameter Flanges support temperatures up to 650°C, depending on material, for large-scale applications.

Forged or machined with reinforced designs, these flanges offer exceptional durability, with coatings like 3LPE or galvanizing enhancing corrosion resistance as of August 2025. Reliability is paramount.

Compared to standard flanges, Large Diameter Flanges provide superior load-bearing capacity, with a service life of 20–40 years with proper maintenance and protective coatings.

Large Diameter Flanges address challenges like high-pressure and large-volume piping, delivering reliable high-capacity piping solutions as of August 24, 2025.

A Large Diameter flange is a metal ring that is used to connect valves, pipes, pumps and other equipment that is necessary to form pipelines. The Large Diameter flange also allows people to have easy inspection, rapid modification, and easy and quick access to clean the pipes.

Large Diameter Flanges Finished

Natural, Nickel Plated, Electro Polished Plated or any coating as per customer specification.

Any kind of special die casting sand gravity die lost wax shell moulding castings and cast parts casting produced to user specifications. We can be more competitive than Chinese castings and cast parts made in China Taiwan Asia Korea as traditional Indian expertise in Brass castings and Brass casting is superior and Indian Carbon Steel foundry / foundries are more competitive than other S.S. Carbon Steel foundries.

What Materials Are Flanges Made From?

The most typical material used for making large diameter flanges is carbon steel that has been forged carefully and which surfaces have been machined.
The flanges are made in multiple ways. Some have lips, while others do not. Nearly every type of flange has a seal attached to it in order to preclude any type of leaks from the pipeline.

Large Diameter Flanges Types

Large Diameter Flanges are corrosion resistant and have a wide variety of uses. We carry variety of threaded flanges, weld neck flanges and slip on flanges and of course we can can custom build Large Diameter Flanges to your specifications.

The A350 LF2 Line is often referred to as Carbon Steel Low Temp Fittings or Flanges

Large Diameter Flanges Simple to fit

Large Diameter Flanges Simple to fit

Large Diameter Flanges are an integral part of the pipeline system.

1 Simple to Fit

Simple installation in any weather and trench conditions,even underwater!

2 Long Life Expectancy

Elastomeric sealing gaskets are designed to have at least a 50 year lifespan

3 Corrosion Protection

Metal components are coated with Rilsan Nylon 11 which is WRAS approved for use with potable water. The nuts and bolts are Sheraplex coated to WIS 4-52-03, offering long term protection against corrosion, impact and abrasion to ensure continued reliable protection to corrosion, impact and abrasion and therefore ensures continued reliable performance.

Bolting two different flanges together with a gasket place between the two flanges in order to make a seal in the pipe joint creates flanged joints.

We carry a large inventory of Large Diameter Flanges in many types and sizes.

Federal

Check out the following information regarding Federal Large Diameter Flange products:

Large Industry Standard Flanges

Large Industry Standard Flanges

Large Industry Standard Flanges

Large industry standard flanges are vital connectors ensuring secure and efficient operations in industrial piping systems.

Large industry standard flanges are critical components designed to connect pipes, valves, pumps, and other equipment in industries like oil and gas, chemical processing, power generation, and water treatment. Due to their substantial size and scale, these flanges are typically made to order, allowing customization to meet specific application requirements. Available in types such as weld neck, slip-on, blind, and socket weld flanges, they are crafted from durable materials like carbon steel, stainless steel, or alloys for enhanced strength and corrosion resistance.

These industrial flanges connect pipes, valves, and other equipment, ensuring safe and effective operations in multiple areas, and are typically made to order per application given their size and scale.

Large industry standard flanges provide robust, standardized, and customizable solutions for secure industrial piping connections.

Comparison of Large Diameter Flanges with Other Standards
Standard/Type Material Size Range Pressure Rating Key Advantage
Large Diameter Flanges Carbon/Stainless Steel 24”–120” Up to Class 2500 High Load-Bearing Capacity
ASME B16.5 Forged Steel 1/2”–24” Class 150–2500 Standardized Versatility
MSS SP-44 Forged Steel NPS 12–60 Class 150–900 Heavy-Duty for Large Pipes
Weld Neck Flange Carbon Steel 1/2”–48” Class 150–2500 Enhanced Weld Integrity

Large Diameter Flanges excel in load-bearing, while ASME B16.5 offers versatility, MSS SP-44 suits large pipes, and Weld Neck Flanges enhance welding as of August 24, 2025.

Benefits of Large Diameter Flanges

Corrosion Resistance

Properly installed large diameter flanges are corrosion resistant and suitable for a wide variety of media applications.

Easy Installation

They are easy to install in any climate, even underwater, thanks to their large sealing surface areas and simple design.

Long Service Life

Equipped with elastomeric sealing gaskets, these flanges can achieve a life expectancy of at least 50 years.

Reliable Protection

Offer long-term protection against corrosion, abrasion, and impact, ensuring reliable performance in demanding conditions.

FAQ

Large Diameter Flanges are steel flanges for heavy-duty piping, compliant with ASME B16.5 as of August 24, 2025.

Large Diameter Flanges range from 24” to 120” or more, designed for large pipes.

Large Diameter Flanges offer a minimum tensile strength of 485 MPa and yield strength of 250 MPa, varying by material.

Use Large Diameter Flanges for heavy-duty piping in oil, power, or water systems.

Large Diameter Flanges are installed by welding or bolting, tailored to large pipes.

Large Diameter Flanges handle larger sizes and loads, while Standard Flanges suit smaller pipes.

Large Diameter Flanges last 20–40 years with proper maintenance and coatings as of August 2025.

Large Diameter Flanges are used in oil and gas, power plants, water distribution, and chemical processing.

Large Diameter Flanges can handle corrosive environments with stainless steel or 3LPE coatings.

Maintain Large Diameter Flanges with regular corrosion inspections, coating reapplication, and structural checks.
Large-Diameter Ring Flange

Large-Diameter Ring Flange

Strong and reliable flange connection for large-diameter pipelines

A large-diameter ring flange is designed to connect big-diameter pipes in critical industries such as oil & gas, chemical processing, and power generation. These flanges are ideal for high-pressure and high-temperature applications where a secure and leak-tight joint is essential.

Features and Materials

  • 🔹 Materials – Carbon steel, stainless steel, and alloy steel options.
  • 🔹 Standards – Compliant with ASME B16.5, ASME B16.47, and other international codes.
  • 🔹 Customization – Available in tailored sizes and specifications for project needs.

Advantages

💪
High Strength

Engineered to withstand high pressures and extreme temperatures in demanding environments.

⚖️
Load Distribution

Evenly distributes stress across the flange and piping system to prevent leaks and failures.

🔒
Reliable Performance

Ensures long-term safety and reliability in critical pipeline systems.

Limitations

⚠️
Heavy & Bulky

Due to their size, handling and transportation can be more complex compared to smaller flanges.

🛠️
Specialized Installation

Requires lifting equipment and skilled labor, which may increase project costs.

Large-diameter ring flanges provide the strength and reliability required for critical infrastructure, making them indispensable in industries where safety and performance are non-negotiable.

Flange Face Types

Flange Face
Raised Face (RF)

The most common type, featuring a raised sealing surface that concentrates the bolting force on a smaller area.

Lip Height: 1/16" for 150#-600#, 1/4" for 900# and higher
Flat Face (FF)

Has a flat sealing surface, commonly used with cast iron flanges and for low-pressure applications.

Application: Cast iron flanges, pumps, and valves
Ring Joint (RTJ)

Features a groove for metal ring gaskets (oval or octagonal), providing metal-to-metal sealing.

Material: 316 stainless steel rings for corrosive applications
Tongue & Groove (T&G)

Features matching tongue and groove surfaces, providing self-alignment and confined gasket area.

Benefit: High-pressure applications with good gasket compression

Flange faces have to be smooth enough to ensure a tight, leak-free seal for bolted flanges.

Flange Face Types
Flange Face Type Flange Face Type Flange Face Type
Type A: flat face Type D: groove face Type G: O Ring recess
Type B: raised face Type E: spigot Type H: O Ring groove
Type C: tongue face Type F: recess
Flange Face

Standards & Materials

International Standards
ASME B16.5 Pipe Flanges NPS 1/2 - 24
ASTM A105 Forged Carbon Steel
ASTM A350 LF2 Low-Temperature Service
ASTM A182 High-Temperature Service
ASTM A694 High-Pressure Transmission
DIN EN 1092-1 European Standard PN 2.5-400
Common Materials
Carbon Steel

Most commonly used, forged with machined surfaces

Stainless Steel

Corrosion resistant, grades 304, 316, etc.

Alloy Steel

High-temperature and high-pressure applications

Other Materials

Cast iron, aluminum, brass, bronze, plastic

Material Grades for Piping System Components (ASTM Standards)
Material Category Fittings (ASTM Grade) Flanges (ASTM Grade) Valves (ASTM Grade) Bolts & Nuts (ASTM Grade)
Carbon Steel A234 Gr WPA A105 A216 Gr WCB A193 Gr B7
A194 Gr 2H
A234 Gr WPB A105 A216 Gr WCB
A234 Gr WPC A105 A216 Gr WCB
Carbon Steel Alloy
(High-Temperature)
A234 Gr WP1 A182 Gr F1 A217 Gr WC1 A193 Gr B7
A194 Gr 2H
A234 Gr WP11 A182 Gr F11 A217 Gr WC6
A234 Gr WP12 A182 Gr F12 A217 Gr WC6
A234 Gr WP22 A182 Gr F22 A217 Gr WC9
A234 Gr WP5 A182 Gr F5 A217 Gr C5
A234 Gr WP9 A182 Gr F9 A217 Gr C12
Carbon Steel Alloy
(Low-Temperature)
A420 Gr WPL6 A350 Gr LF2 A352 Gr LCB A320 Gr L7
A194 Gr 7
A420 Gr WPL3 A350 Gr LF3 A352 Gr LC3
Austenitic Stainless Steel A403 Gr WP304 A182 Gr F304 A182 Gr F304 A193 Gr B8
A194 Gr 8
A403 Gr WP316 A182 Gr F316 A182 Gr F316
A403 Gr WP321 A182 Gr F321 A182 Gr F321
A403 Gr WP347 A182 Gr F347 A182 Gr F347

ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".

The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic. The choice of the material largely depends on the purpose of the flange. For example, stainless steel is more durable and is necessary for heavy use. On the other hand, plastic is more feasible for use in the home because of its reasonable price and easy installation. The materials used for flanges are under the designation of the American Society of Mechanical Engineers.

Flange materials acc. to ASTM

The most common materials for pipe flanges (forged grades) are: ASTM A105 (carbon steel high temperature to match A53/A106/API 5L pipes), A350 Grades LF1/2/3 (carbon steel low temperature to match A333 pipes), A694 Grades F42 to F80 (high yield carbon steel to match API 5L pipe grades), ASTM A182 Grades F5 to F91 (alloy steel flanges to match A335 pipes), A182 Grade F304/316 (stainless steel flanges to match A312 SS pipes), A182 Gr. F44/F51/F53/F55 (duplex and super duplex to match A790/A928 pipes) and various nickel alloy grades (Inconel, Incoloy, Hastelloy, Monel).

The material qualities for these flanges are defined in the ASTM standards.

Flange By Material

Pressure Classes

Metal flanges are classified from 150 to 2500 # rating for different pressure applications.

150#
300#
600#
900#
1500#
2500#
Large Diameter Flange
Incoloy 825 Flange

Incoloy 825 Flange

Industries Using

Large Diameter Flange Applications

The basic application of the Large Diameter Flange to connect pumps, pipes, valves, and other equipment, often using butt welds, to make a pipework system.

  • Oil and Gas Industry
  • Chemical Industry
  • Power Generation
  • Water Treatment
  • Construction Industry

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