ASTM A234 WP22 Elbow

ASTM A234 WP22 Elbow

Seamless Alloy Steel Wp22 Elbows For Corrosion-resistant Industrial Piping

Explore astm a234 wp22 elbows designed for corrosion resistance and high-temperature industrial piping.

ASTM A234 WP22 Elbow

Seamless Alloy Steel Wp22 Elbows For Corrosion-resistant Industrial Piping

Explore astm a234 wp22 elbows designed for corrosion resistance and high-temperature industrial piping. our seamless alloy steel wp22 elbows ensure durability in boilers, refineries, and petrochemical systems.

ASTM A234 WP22 Elbow
Boiler Pipeline Protection

ASTM A420 WPL6 Elbow for Low-Temperature Piping Solutions

ASTM A420 WPL6 Elbows are high-performance pipe fittings designed for low-temperature piping systems, compliant with ASME B16.9 standards. Made from seamless or welded carbon steel, these elbows provide exceptional corrosion resistance and erosion resistance, making them ideal for boiler pipeline protection in cryogenic applications, oil and gas pipelines, and chemical processing plants.

ASTM A420 WPL6 elbows are manufactured through hot-forming or cold-forming processes, followed by normalizing or stress-relieving heat treatments to enhance toughness and impact resistance at temperatures as low as -46°C. With controlled carbon (≤0.30%) and manganese (0.50-1.35%) content, they offer excellent weldability and durability in harsh environments. Available in long-radius (LR, R=1.5D), short-radius (SR, R=1D), and reducing configurations, these elbows support angles of 90°, 45°, and 22.5° for versatile industrial piping designs.

These elbows support welding, bending, and flanging, with recommended preheating (100-150°C) and post-weld heat treatment (600-650°C) to ensure weld integrity. Available in sizes from 1/2” to 24” (DN15 to DN600) and wall thicknesses from SCH 40 to SCH 160, they meet diverse pipeline requirements. Rigorous testing, including Charpy impact, tensile, and hydrostatic tests, ensures compliance with ASTM A420 standards for low-temperature service.

Enhanced with coatings like 3LPE, FBE, or galvanizing, ASTM A420 WPL6 elbows provide superior corrosion resistance, protecting against rust and chemical degradation in cold environments. Their low-temperature toughness makes them ideal for LNG plants, refrigeration systems, and boiler pipeline protection in power generation.

For engineers seeking reliable low-temperature piping solutions, ASTM A420 WPL6 elbows deliver unmatched strength, safety, and longevity, addressing challenges like pipeline corrosion, thermal stress, and low-temperature embrittlement.

What is ASTM A420 WPL6?

ASTM A420 is the standard specification for wrought carbon steel and alloy steel fittings, primarily designed for low-temperature service. The designation "WPL6" refers to the grade within this specification, meaning it’s specifically a low-temperature carbon steel fitting. This type of steel has been designed to withstand the challenges of sub-zero environments, making it suitable for industries that operate in extreme conditions, such as oil and gas or cryogenic services.

Chemical Composition of ASTM A234 WP22 Elbow
Element Composition (%)
Carbon (C) ≤0.15
Manganese (Mn) 0.30-0.60
Phosphorus (P) ≤0.025
Sulfur (S) ≤0.025
Silicon (Si) ≤0.50
Chromium (Cr) 2.00-2.50
Molybdenum (Mo) 0.90-1.10
Mechanical Properties of ASTM A234 WP22 Elbow
Property Value
Tensile Strength, min (MPa) 415-585
Yield Strength, min (MPa) 205
Elongation, min (%) 20 (Longitudinal)
Hardness, max (HBW) 197

Key Benefits

Corrosion Resistance

High Cr/Mo content protects against oxidation and chemical degradation.

Erosion Resistance

Durable alloy steel withstands wear from abrasive slurries.

High-Temperature Strength

Excels in conditions up to 650°C with creep resistance.

Weldability

Supports welding for secure pipeline configurations.

Cost-Effective

Long lifespan reduces maintenance in high-temperature systems.

Versatile Configurations

Available in LR, SR, and reducing designs for diverse applications.

Types of ASTM A420 WPL6 Elbows
Type Bend Radius Angle Applications
Long Radius (LR) Elbow 1.5 × Pipe Diameter Available in 45° & 90° Smoother flow, less pressure drop, used in critical piping systems
Short Radius (SR) Elbow 1.0 × Pipe Diameter Available in 45° & 90° Compact design, suitable for tight spaces
45° Elbow LR or SR 45° Used for minor directional changes
90° Elbow LR or SR 90° Most common type, used in general piping systems
Comparison of ASTM A420 WPL6 Elbow with Other Fittings
Feature ASTM A420 WPL6 Elbow ASTM A234 WPB Elbow ASTM A403 WP304 Elbow
Material Type Carbon Steel (Low-Temp) Carbon Steel Stainless Steel
Temperature Range Low (-46°C to 425°C) Moderate (-29°C to 425°C) High (up to 870°C)
Corrosion Resistance Good (with coatings) Moderate Superior (Austenitic)
Erosion Resistance Good Good Moderate
Impact Toughness Excellent at -46°C Moderate Good
Applications LNG, Cryogenic, Oil & Gas General Piping, Boilers Food Processing, Marine
Key Advantage Low-temp toughness Cost-effective strength Superior corrosion resistance

Key Benefits

Corrosion Resistance

Protects against rust and chemical degradation in harsh environments.

Erosion Resistance

Durable carbon steel withstands wear from abrasive fluids.

Low-Temperature Toughness

Excels in cryogenic conditions down to -46°C.

Weldability

Supports welding for secure pipeline configurations.

Cost-Effective

Long lifespan reduces maintenance in low-temperature systems.

Versatile Configurations

Available in LR, SR, and reducing designs for diverse applications.

A234 WP22 Elbow Heat Treatment & Properties

Heat Treatment

Heated to high temperatures, then cooled under controlled conditions (not faster than still air) for improved toughness.

High Yield Strength

WP22 CL1 elbows offer superior yield strength compared to ordinary stainless steel fittings, ideal for critical applications.

Corrosion Resistance

Designed to withstand high temperature, pressure, and corrosive environments in refineries and power plants.

Applications

Commonly used in power generation, petroleum, and chemical plants for seamless, welded, threaded, or socket weld connections.

You Can Also Search ASTM A420 WPL6 Elbows by

A curated list of long-tail keywords for ASTM A420 WPL6 elbows, covering specifications, applications, and material properties.

Standards and Specifications
  • • ASTM A420 WPL6 elbow standards
  • • ASME B16.9 WPL6 elbow specifications
  • • Low-temperature WPL6 elbow properties
  • • Industrial piping WPL6 elbow standards
Applications
  • • ASTM A420 WPL6 elbows for boiler pipeline protection
  • • WPL6 elbows for LNG and cryogenic systems
  • • Industrial piping WPL6 elbows for oil and gas
  • • Low-temperature WPL6 elbows for power plants
  • • Corrosion-resistant WPL6 elbows for chemical processing
Material and Grades
  • • ASTM A420 WPL6 elbow material
  • • Corrosion-resistant WPL6 elbow grades
  • • Low-temperature WPL6 elbow properties
Manufacturing and Testing
  • • ASTM A420 WPL6 elbow manufacturing process
  • • WPL6 elbow non-destructive testing
  • • Low-temperature WPL6 elbow heat treatment
  • • Industrial piping WPL6 elbow quality testing
Procurement and Suppliers
  • • ASTM A420 WPL6 elbow suppliers
  • • Boiler pipeline protection WPL6 elbow distributors
  • • Corrosion-resistant WPL6 elbow price
Dimensions and Customization
  • • ASTM A420 WPL6 elbow dimensions
  • • Industrial piping WPL6 elbow tolerances
  • • Custom seamless WPL6 elbow sizes

Note: ASTM A420 WPL6 covers carbon steel elbows for low-temperature and corrosion-resistant applications. Contact a certified supplier for detailed specifications.

FAQ

An ASTM A420 WPL6 elbow is a carbon steel pipe fitting designed for low-temperature piping systems, offering corrosion resistance and impact toughness at temperatures as low as -46°C. It is ideal for boiler pipeline protection in industrial piping.

ASTM A420 WPL6 is optimized for low-temperature service (-46°C) with superior impact toughness, while ASTM A234 WPB is suited for moderate temperatures (-29°C to 425°C) with cost-effective strength. WPL6 offers better performance in cryogenic industrial piping.

WPL6 elbows are available in 90°, 45°, and 22.5° angles, with 60° and 120° options for specialized industrial piping systems, ensuring flexibility in low-temperature applications.

A reducing WPL6 elbow connects pipes of different diameters, available in LR (R=1.5D) or SR (R=1D) configurations. It ensures corrosion resistance and low-temperature performance in complex industrial piping layouts.

ASTM A420 WPL6 elbows are made from low-carbon steel with controlled manganese and silicon for enhanced toughness and corrosion resistance in low-temperature environments like LNG and cryogenic systems.

WPL6 elbows are produced via hot-forming or cold-forming, followed by normalizing or stress-relieving to ensure corrosion resistance and toughness for low-temperature piping.

Quality is ensured through: - Back Arc Thickness: Measured with a thickness gauge to detect thinning.
- Dimensional Checks: Inner/outer diameters and center height.
- Radiographic Inspection: Detects defects like pores or slag inclusions.
- Testing: Charpy impact, tensile, and hydrostatic tests per ASTM A420.

WPL6 elbows offer superior impact toughness at -46°C, making them ideal for cryogenic and low-temperature piping systems, with corrosion resistance enhanced by coatings like 3LPE or FBE.

Coatings include: - Light oiling
- Black painting
- FBE coating
- 3LPE coating
- Hot-dip galvanizing
These enhance corrosion resistance for boiler pipeline protection.

Calculate the back arc length: L = D * 3.14 (D = pipe diameter). For carbon steel: Weight (kg) = (D * a * 0.02466 * L) / 1000, where a is wall thickness. This ensures accurate sizing for industrial piping.

Types of ASTM A234 WP22 Elbow Based on Connection with Pipe

Butt Welded Elbow

Formed by hot pressing or forging, directly welded to pipe with beveled ends for full penetration weld. Suitable for high pressure & high temperature pipelines.

Socket Welded Elbow

Features a socket at the end where the pipe is inserted before welding. The actual end diameter is slightly larger than pipe OD for proper fit.

Threaded Elbow

Similar to socket weld elbows but with threads inside for easy installation & removal. Ideal for repair and maintenance work in low/medium pressure pipelines.

Types of ASTM A234 WP22 Elbow Based on Material of Construction

Stainless Steel

ASTM A403 WP Gr. 304, 304H, 309, 310, 316, 316L, 317L, 321, 347, 904L

Carbon Steel

ASTM A234 WPB, WPBW, WPHY 42, 46, 52, 60, 65, 70

Low Temp Carbon Steel

ASTM A420 WPL3, A420 WPL6

Alloy Steel

ASTM / ASME A/SA 234 Gr. WP 1, 5, 9, 11, 12, 22, 91

Duplex Steel

ASTM A815 / ASME SA815, UNS S31803, S32205, Werkstoff No. 1.4462

Nickel Alloy

ASTM / ASME SB336: UNS 2200 (Nickel 200), 2201 (Nickel 201), 4400 (Monel 400), 8020 (Alloy 20), 8825 (Inconel 825), 6600 (Inconel 600), 6601 (Inconel 601), 6625 (Inconel 625), 10276 (Hastelloy C276)

ASTM A234 WP22 Specifications

Low-Alloy Steel Pipe Fittings for High-Temperature Service

Chemical Composition
Element Content Range (%)
Carbon (C)0.05–0.15
Manganese (Mn)0.30–0.60
Phosphorus (P)≤0.040
Sulfur (S)≤0.040
Silicon (Si)≤0.50
Chromium (Cr)1.90–2.60
Molybdenum (Mo)0.87–1.13

Notes:
- Chromium and molybdenum enhance high-temperature strength and creep resistance.
- Low carbon content improves weldability and minimizes weld imperfections.

Physical Properties
Property Value
Density7.85 g/cm³
Melting Range~1410–1460°C (~2570–2660°F)
Thermal Expansion Coefficient (20–100°C)13.0 μm/m·°C
Thermal Conductivity (100°C)~40 W/m·K
Specific Heat Capacity (20°C)~460 J/kg·K
Mechanical Properties
Property WP22 CL1 WP22 CL3
Tensile Strength, min60 ksi [415 MPa]75 ksi [520 MPa]
Yield Strength, min30 ksi [205 MPa]45 ksi [310 MPa]
Elongation (in 50 mm), min
- Standard round specimen (4D)22% (Longitudinal), 14% (Transverse)22% (Longitudinal), 14% (Transverse)
- Rectangular specimen, wall thickness ≥ 5/16 in. [7.94 mm]30% (Longitudinal), 20% (Transverse)30% (Longitudinal), 20% (Transverse)
- Rectangular specimen, wall thickness < 5/16 in. [7.94 mm]Calculated*Calculated*

Notes:
- *For wall thickness less than 5/16 in. [7.94 mm], deduct 1.5% (longitudinal) and 1.0% (transverse) for each 1/32 in. [0.79 mm] decrease in wall thickness. Elongation equations: Longitudinal: E = 48t + 15.00; Transverse: E = 32t + 10.00, where E = elongation in 2 in. or [50 mm], %, and t = thickness, in. [mm].

Wall Thickness, in. [mm] Longitudinal Elongation (%) Transverse Elongation (%)
5/16 [7.94]30.020.0
9/32 [7.14]28.519.0
1/4 [6.35]27.018.0
7/32 [5.56]25.5-
3/16 [4.76]24.0-
ASTM A234 WP22 Elbow

Industries Using

ASTM A234 WP22 Elbow Applications

ASTM A234 WP22 Elbow components that are used to connect, join, or adapt different parts of a system, such as pipes, tubes, or hoses. They serve multiple purposes, including:

  • Fitting Connection
  • Directional Changes
  • Size Adaptation
  • Water Treatment
  • Branching
  • Valve and Control
  • Pressure Control
  • System Maintenance
  • Connection to Equipment

The choice of fittings depends on the specific requirements of the system, including factors like the type of fluid or gas, pressure, temperature, and the layout of the piping or tubing system.

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