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Stainless steel reducer

Stainless steel reducer

Seamless And Welded Stainless Steel Reducers For Boiler And Petrochemical Applications

A stainless steel reducer is a pipe fitting used to connect pipes of different diameters, enabling a smooth transition in flow within a piping system.

Stainless steel reducer

Seamless And Welded Stainless Steel Reducers For Boiler And Petrochemical Applications

A stainless steel reducer is a pipe fitting used to connect pipes of different diameters, enabling a smooth transition in flow within a piping system. they are made from stainless steel for durability and corrosion resistance and are essential in various industries like chemicals, oil and gas, and food and beverage.

Stainless Steel Pipe Reducer
Concentric Reducer
Eccentric Reducer
Boiler Pipeline Protection
Corrosion Resistance
Industrial Piping
Size Transition

Smooth transition from large to small bore

Noise Reduction

Minimizes noise and vibration

Air Prevention

Prevents air bubble accumulation

System Integrity

Maintains pipeline integrity

Stainless Steel Pipe Reducers for Corrosion-Resistant Industrial Piping

Stainless steel pipe reducers are critical fittings that connect pipes of different diameters, ensuring seamless flow transitions in high-pressure and corrosive environments. Available as concentric reducers (aligned centerlines for uniform flow) and eccentric reducers (offset centerlines to prevent liquid or air trapping), they are ideal for boiler pipeline protection and corrosion resistance in industries like power generation, petrochemical, and chemical processing.

Manufactured from austenitic stainless steel grades like ASTM A403 WP304, WP316L, and WP347H, these reducers offer excellent corrosion resistance due to high chromium (16–19%) and nickel (8–13%) content, forming a passive oxide layer. They are available in sizes from 1/2" (12.7mm) to 48" (1219mm) nominal diameter, with wall thicknesses from 0.5mm to 50mm, and comply with ASME B16.9 and ASTM A403 standards. Additional coatings like passivation or FBE enhance corrosion resistance in harsh chemical environments.

Stainless steel reducers undergo rigorous testing, including chemical analysis, tensile testing (e.g., ≥515 MPa for WP347H), hydrostatic testing, and nondestructive methods (radiographic, ultrasonic, PMI). With a density of ~7.96 g/cm³ and thermal conductivity of ~16 W/(m·K) at 20°C, they perform reliably in high-temperature systems (up to 870°C for WP347H) and high-pressure applications (≥9.8 MPa), such as boilers, superheaters, heat exchangers, and refinery pipelines.

Concentric reducers are used in vertical pipelines for uniform flow, while eccentric reducers suit horizontal systems to prevent sediment buildup. Both types minimize turbulence, enhancing erosion resistance and ensuring efficient fluid dynamics. Applications include cooling systems, structural piping, and high-pressure boiler setups, where stainless steel reducers address challenges like pipeline corrosion and thermal stress.

Stainless Steel Pipe Reducer Specifications
Specification Details
Standards ASME B16.9, ASTM A403, EN 10253-4
Types Concentric Reducer, Eccentric Reducer
Materials Stainless Steel (e.g., ASTM A403 WP304, WP316L, WP347H)
Sizes 1/2" (12.7mm) to 48" (1219mm) Nominal Diameter
Wall Thickness 0.5mm to 50mm
Manufacturing Seamless Forming, Welded Fabrication, Forging, Press Forming
Coatings Passivation, FBE
Testing Chemical Analysis, Tensile (e.g., ≥515 MPa for WP347H), Hydrostatic, Radiographic, Ultrasonic, PMI
Operating Conditions Pressure: ≥9.8 MPa, Temperature: Up to 870°C (grade-dependent)

Key Benefits

Superior Corrosion Resistance

Chromium-nickel passivation and FBE coatings protect against chemicals.

Erosion Resistance

Smooth transitions minimize turbulence and wear.

Seamless Flow

Concentric and eccentric designs ensure efficient fluid dynamics.

High-Temperature Strength

Reliable up to 870°C for WP347H in boilers.

Excellent Weldability

Stabilized grades like WP347H prevent intergranular corrosion.

Durability

Long-lasting in corrosive and high-pressure environments.

Comparison of Stainless Steel Reducers with Other Materials
Feature Stainless Steel (e.g., WP347H) Carbon Steel (e.g., A106 Gr.B) Alloy Steel (e.g., 12Cr1MoVG)
Corrosion Resistance Excellent (Cr-Ni passivation) Moderate (requires coatings) Good (Cr, V oxide layer)
Temperature Range Up to 870°C Up to 425°C 450°C–580°C
Tensile Strength ≥515 MPa ≥415 MPa ≥470 MPa
Weldability Excellent (no sensitization in WP347H) Good (preheating for thick walls) Good (care for thick walls)
Applications Boilers, petrochemical, chemical Boilers, general piping Boilers, petrochemical
Cost Higher Lower Moderate
Key Advantage Superior corrosion resistance Cost-effective Balanced strength and corrosion

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A curated list of long-tail keywords for stainless steel pipe reducers, covering types, grades, and industrial applications.

Standards and Specifications
  • • ASTM A403 stainless steel reducer specifications
  • • ASME B16.9 concentric reducer standards
  • • Eccentric stainless reducer tolerances
  • • Custom stainless steel reducer dimensions
Material Grades
  • • WP304 stainless steel reducer
  • • WP316L stainless steel reducer
  • • WP347H stainless steel reducer
  • • Seamless stainless steel reducer
Industrial Applications
  • • Stainless steel boiler pipeline protection reducer
  • • Stainless steel heat exchanger reducer
  • • Stainless steel refinery pipe reducer
  • • High-pressure stainless boiler reducer
Petrochemical Applications
  • • Stainless steel oil field pipe reducer
  • • Stainless steel gas pipeline reducer
  • • Petrochemical stainless flow reducer
  • • Corrosion-resistant stainless reducer
Chemical Processing
  • • Stainless steel chemical plant reducer
  • • Acid-resistant stainless reducer
  • • High-temperature stainless fluid reducer
  • • Corrosion-resistant stainless fluid reducer
Specialty Applications
  • • Stainless steel cooling system reducer
  • • Stainless steel structural piping reducer
  • • Stainless steel HVAC pipe reducer
  • • Stainless steel industrial frame reducer

Note: Stainless steel pipe reducers are engineered for corrosion-resistant piping in critical industrial applications. Contact a certified supplier for detailed specifications.

FAQ

Stainless steel pipe reducers are fittings that connect pipes of different diameters, ensuring smooth flow transitions. Available as concentric or eccentric, they offer superior corrosion resistance for boiler pipeline protection in power generation, petrochemical, and chemical systems.

Concentric reducers have aligned centerlines, ideal for vertical pipelines with uniform flow. Eccentric reducers have offset centerlines, preventing air or liquid trapping in horizontal systems, enhancing erosion resistance in high-flow applications.

Common grades include ASTM A403 WP304 (general corrosion resistance), WP316L (high corrosion resistance in acidic environments), and WP347H (high-temperature strength, up to 870°C), selected for corrosion resistance and durability.

Stainless steel reducers are produced via: - Seamless Forming: Cold or hot forming for uniform structure.
- Welded Fabrication: Joining for large sizes, ensuring weld integrity.
- Forging: High-strength reducers for high-pressure systems.
- Press Forming: Shaping for precise dimensions.
These methods ensure corrosion resistance and structural integrity.

Stainless steel reducers offer: - Superior Corrosion Resistance: Chromium-nickel passivation for harsh environments.
- Erosion Resistance: Smooth transitions reduce wear.
- High-Temperature Strength: Up to 870°C for WP347H.
- Versatility: Ideal for boiler pipeline protection, heat exchangers, and petrochemical piping.

Stainless steel reducers range from 1/2" (12.7mm) to 48" (1219mm) nominal diameter, with wall thicknesses from 0.5mm to 50mm, suitable for industrial piping systems like boilers and refineries.

Quality is ensured through: - Chemical Analysis: Verifies Cr, Ni content.
- Tensile Testing: Confirms strength (e.g., ≥515 MPa for WP347H).
- Hydrostatic Testing: Checks pressure integrity.
- Nondestructive Testing: Radiographic, ultrasonic, PMI tests.
These ensure durability and erosion resistance for industrial piping.

Weight is calculated using: Weight (kg) = [(D1² + D1*D2 + D2²) * a * 0.02491 * L] / 1000, where D1 and D2 are the larger and smaller diameters, a is wall thickness, L is length, and 0.02491 is the constant for stainless steel (density ~7.96 g/cm³).

Stainless steel reducers are used in: - Power Generation: For boiler pipeline protection in high-pressure systems.
- Petrochemical: For corrosive oil and gas pipelines.
- Chemical Processing: For acidic and high-temperature fluid systems.
- Refineries: For heat exchangers and piping.
These benefit from corrosion resistance and flow efficiency.

Stainless steel reducers, especially grades like WP347H, have minimal welding challenges due to stabilization (e.g., niobium in WP347H prevents intergranular corrosion). However: - High-Temperature Sensitivity: Requires controlled welding to maintain properties.
- Post-Weld Treatment: Optional for stress relief in thick sections.
Proper techniques ensure reliable welds for boiler pipeline protection.

Types of Pipe Reducers

By Construction

Concentric Reducer

Description: Symmetrical in shape, with both ends aligned along the center. Resembles a cone.

Application: Widely used in vertical pipelines or when centerline maintenance is required.

  • Ensures uniform flow
  • Reduces noise pollution
  • Smooth fluid transition
Eccentric Reducer

Description: Not symmetrical, with one side flat and ends off-center from one another.

Application: Primarily used in horizontal pipelines for air bubble prevention or drainage.

  • Prevents air trapping
  • Avoids pump cavitation
  • Allows condensate drainage

By Connection Type

Butt Weld Reducer

Standards: ASME B16.9 and ASME B16.25

Description: Ends are plain or beveled, designed for butt welding to pipes.

  • Excellent strength
  • High pressure/temperature suitable
  • Permanent, leak-proof connection
Socket Weld Reducer

Standards: ASME B16.11

Description: Also known as socket weld insert, available in three types (1, 2, and 3).

  • For small-diameter pipes (NPS 2 or less)
  • ½ strength of butt welding
  • Easier installation

Stainless steel reducer Standard Specifications

Chemical Composition of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade C (% max) Mn (% max) Si (% max) P (% max) S (% max) Cr (%) Ni (%) Mo (%) N (% max)
304 0.08 2.00 1.00 0.045 0.030 18.0-20.0 8.0-11.0 - 0.10
304L 0.03 2.00 1.00 0.045 0.030 18.0-20.0 8.0-12.0 - 0.10
316 0.08 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10
316L 0.03 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10

The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Stainless steel reducer ideal for harsh environments.

Mechanical Properties of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade Tensile Strength (min, MPa) Yield Strength (min, MPa) Elongation (min, %) Hardness (max, HB) Hardness (max, HRB)
304 515 205 40 201 92
304L 485 170 40 201 92
316 515 205 40 217 95
316L 485 170 40 217 95

These mechanical properties make Stainless steel reducer suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.

Comparison table of stainless steel brands of various countries

In order to solve the cumbersome and difficult to remember stainless steel grades, improve the practicability of the brand representation, and the contrast with the international standard grades, China has formulated the "Universal Code System for Steel and Alloy Grades", such as 06Cr19Ni10, corresponding to 304. Different grades of stainless steel have different ingredients, but they all have a national standard. The standards of each country are also different.

Stainless Steel Grade Equivalents Across Standards
No China (GB) Japan (JIS) American Korea (KS) EU (BS EN) India (IS) Australia (AS) Taiwan (CNS)
Old New (07.10) SUS ASTM UNS STS EN IS AS CNS
Austenitic Stainless Steel
1 1Cr17Mn6Ni5N 12Cr17Mn6Ni5N SUS201 201 S20100 STS201 1.4372 10Cr17Mn6Ni4N20 201-2 201
2 1Cr18Mn8Ni5N 12Cr18Mn9Ni5N SUS202 202 S20200 STS202 1.4373 202
3 1Cr17Ni7 12Cr17Ni7 SUS301 301 S30100 STS301 1.4319 10Cr17Ni7 301 301
4 0Cr18Ni9 06Cr19Ni10 SUS304 304 S30400 STS304 1.4301 07Cr18Ni9 304 304
5 00Cr19Ni10 022Cr19Ni10 SUS304L 304L S30403 STS304L 1.4306 02Cr18Ni11 304L 304L
6 0Cr19Ni9N 06Cr19Ni10N SUS304N1 304N S30451 STS304N1 1.4315 304N1 304N1
7 0Cr19Ni10NbN 06Cr19Ni9NbN SUS304N2 XM21 S30452 STS304N2 304N2 304N2
8 00Cr18Ni10N 022Cr19Ni10N SUS304LN 304LN S30453 STS304LN 304LN 304LN
9 1Cr18Ni12 10Cr18Ni12 SUS305 305 S30500 STS305 1.4303 305 305
10 0Cr23Ni13 06Cr23Ni13 SUS309S 309S S30908 STS309S 1.4833 309S 309S
11 0Cr25Ni20 06Cr25Ni20 SUS310S 310S S31008 STS310S 1.4845 310S 310S
12 0Cr17Ni12Mo2 06Cr17Ni12Mo2 SUS316 316 S31600 STS316 1.4401 04Cr17Ni12Mo2 316 316
13 0Cr18Ni12Mo3Ti 06Cr17Ni12Mo2Ti SUS316Ti 316Ti S31635 1.4571 04Cr17Ni12MoTi20 316Ti 316Ti
14 00Cr17Ni14Mo2 022Cr17Ni12Mo2 SUS316L 316L S31603 STS316L 1.4404 02Cr17Ni12Mo2 316L 316L
15 0Cr17Ni12Mo2N 06Cr17Ni12Mo2N SUS316N 316N S31651 STS316N 316N 316N
16 00Cr17Ni13Mo2N 022Cr17Ni13Mo2N SUS316LN 316LN S31653 STS316LN 1.4429 316LN 316LN
17 0Cr18Ni12Mo2Cu2 06Cr18Ni12Mo2Cu2 SUS316J1 STS316J1 316J1 316J1
18 00Cr18Ni14Mo2Cu2 022Cr18Ni14Mo2Cu2 SUS316J1L STS316J1L 316J1L
19 0Cr19Ni13Mo3 06Cr19Ni13Mo3 SUS317 317 S31700 STS317 317 317
20 00Cr19Ni13Mo3 022Cr19Ni13Mo3 SUS317L 317L S31703 STS317L 1.4438 317L 317L
21 0Cr18Ni10Ti 06Cr18Ni11Ti SUS321 321 S32100 STS321 1.4541 04Cr18Ni10Ti20 321 321
22 0Cr18Ni11Nb 06Cr18Ni11Nb SUS347 347 S34700 STS347 1.4550 04Cr18Ni10Nb40 347 347
Austenitic-Ferritic Stainless Steel (Duplex)
23 0Cr26Ni5Mo2 SUS329J1 329 S32900 STS329J1 1.4477 329J1 329J1
24 00Cr18Ni5Mo3Si2 022Cr19Ni5Mo3Si2N SUS329J3L S31803 STS329J3L 1.4462 329J3L 329J3L
Ferritic Stainless Steel
25 0Cr13Al 06Cr13Al SUS405 405 S40500 STS405 1.4002 04Cr13 405 405
26 022Cr11Ti SUH409 409 S40900 STS409 1.4512 409L 409L
27 00Cr12 022Cr12 SUS410L STS410L 410L 410L
28 1Cr17 10Cr17 SUS430 430 S43000 STS430 1.4016 05Cr17 430 430
29 1Cr17Mo 10Cr17Mo SUS434 434 S43400 STS434 1.4113 434 434
30 022Cr18NbTi S43940 1.4509 439 439
31 00Cr18Mo2 019Cr19Mo2NbTi SUS444 444 S44400 STS444 1.4521 444 444
Martensitic Stainless Steel
32 1Cr12 12Cr12 SUS403 403 S40300 STS403 403 403
33 1Cr13 12Cr13 SUS410 410 S41000 STS410 1.4006 12Cr13 410 410
34 2Cr13 20Cr13 SUS420J1 420 S42000 STS420J1 1.4021 20Cr13 420 420J1
35 3Cr13 30Cr13 SUS420J2 STS420J2 1.4028 30Cr13 420J2 420J2
36 7Cr17 68Cr17 SUS440A 440A S44002 STS440A 440A 440A
Stainless steel reducer

Stainless steel reducer Applications

Oil & Gas

Pipelines, refineries, and petrochemical plants

Power Generation

Power plants for steam, water, and fuel lines

Chemical Processing

Chemical plants for process piping systems

Water Treatment

Municipal and industrial water supply systems

HVAC Systems

Heating, ventilation, and air conditioning systems

Food & Beverage

Hygienic piping systems with stainless steel reducers

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