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Vessel Heads

Vessel Heads

Vessel Heads Are Very Varied Used In Candle Holders To Pipe End-pieces Or Pressure Vessels In Equipment Construction.

A vessel head is a component that seals the end of a pressure vessel.

Vessel Heads

Vessel Heads Are Very Varied Used In Candle Holders To Pipe End-pieces Or Pressure Vessels In Equipment Construction.

A vessel head is a component that seals the end of a pressure vessel. these components, also known as end caps or dish ends, are crucial for the safe and reliable operation of industrial equipment by containing fluids and gases under pressure. different shapes exist, such as hemispherical, elliptical, and torispherical heads, each with varying strengths and applications depending on pressure requirements and manufacturing costs.

Vessel heads
Dished heads
Tank heads
ASME SA-234 WPB vessel head
Vessel Heads (Image 5)
Vessel Heads (Image 6)
Flat Heads

Cost-effective, used in low-pressure vessels.

Ellipsoidal Heads

Common above 10 bar, smooth stress transition, deeper profile.

Torispherical Heads

Easier to manufacture, widely used in large-diameter vessels.

Hemispherical Heads

Strongest design, requires half the wall thickness of shell.

What are Vessel Heads?

Vessel heads are the end caps on cylindrical pressure vessels that seal the containers to prevent the escape of internal gases or fluids and to withstand internal pressure.

They come in various shapes, such as hemispherical, ellipsoidal, and torispherical, with the choice of head depending on factors like the pressure, cost, and application. Vessel heads are critical for the safety and structural integrity of pressure vessels used in industries from oil and gas to medicine.

Torispherical Head Characteristics

  • With same design pressure & temperature, required thickness is ~50% of shell thickness.
  • Example: Shell 12 mm → Hemispherical head 6 mm.
  • Inside depth equals half of head diameter (h = D/2).
  • Dimensional inspection: knuckle radius, crown radius, skirt length, depth & thickness.
Comparison of Head Types
Head Type Strength Manufacturing Applications
Flat Low Simple & Cheap Low-pressure storage
Ellipsoidal Medium-High Moderate >10 bar, chemical & oil industries
Torispherical Medium Easy Large-diameter pressure vessels
Hemispherical Highest Complex High-pressure reactors, gas storage

Materials & Grades

Standards & Services
  • ASME, DIN, API, ASTM standards
  • DWTT, impact test, ultrasonic test
  • Mill certificates (EN 10204 3.1/3.2)
  • Shot blasting, painting, cutting, welding
Product Attributes
  • End Connection: Butt Weld
  • Material: ASTM A234 WPB Carbon Steel
  • Schedule: Sch 40 (STD)
  • Specification: ANSI B16.9
Disdhed Plates

Disdhed Plates

Heads

Heads

Torispherical Heads

Torispherical Heads

Vessel Heads D

Vessel Heads D

Pressure Vessel Heads in Oil & Gas

Pressure Vessel Heads in Oil & Gas

Various Domed Head Designs & Their Uses

  • Used in air pollution scrubbers for coal-fired power plants
  • Applied in seawater cooling systems
  • Used in architectural railings and wiring enclosures for ESPs
  • Commonly found in oil refineries and gas scrubbing plants
  • Used in pulp and paper processing, acid plants (acetic, phosphoric, sulfuric)
  • Widely applied in offshore oil and gas production equipment
  • Valued for stability against reducing acids and chloric media
Pressure Vessels

Handle high-pressure gases, liquids, and hydrocarbons safely—vessel heads guarantee structural strength and pressure containment.

Storage Tanks

Store crude oil, petroleum products, NGLs, and LNG—heads prevent leaks and maintain pressure stability.

Separators

Enable efficient phase separation (oil, gas, water) by maintaining pressure differentials.:contentReference[oaicite:1]{index=1}

Heat Exchangers

Facilitate thermal exchange between process streams while ensuring pressure containment.:contentReference[oaicite:2]{index=2}

Distillation Columns

Used for refined fractionation of crude oil—heads support structure and maintain pressure zones.:contentReference[oaicite:3]{index=3}

Reactors

Maintain controlled environments for hydrocarbon cracking or polymerisation reactions.:contentReference[oaicite:4]{index=4}

Fractionation Towers

Ensure efficient component separation in oil/NGL distillation by maintaining pressure integrity.:contentReference[oaicite:5]{index=5}

Flare Knockout Drums

Remove liquid droplets from gases prior to flaring—heads ensure pressure safety and separation efficiency.:contentReference[oaicite:6]{index=6}

Benefits

Key Benefits

Contamination Prevention

Prevents entry of dirt, debris, and contaminants into piping systems

Liquid & Gas Tight Seal

Provides reliable sealing for both liquid and gas applications

Versatile Applications

Suitable for various industries and pipe materials

Easy Installation

Various head designs for easy handling and installation

Seamless Construction

Made from single steel plate for superior integrity

Maintenance Friendly

Options for permanent or temporary installation

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