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Barred Tee

Barred Tee

Optimizing Fluid Flow In Piping Systems

A barred tee, also known as a branch connection tee, is a specialized fitting widely used in piping systems to direct fluid flow from the main pipeline to a branch line.

Barred Tee

Optimizing Fluid Flow In Piping Systems

A barred tee, also known as a branch connection tee, is a specialized fitting widely used in piping systems to direct fluid flow from the main pipeline to a branch line. barred tee is a pipe fitting that is used in a pig launcher or receiver system in a piping system to ensure the pig could pass the branch safely.

Barred Tee
ASME B16.9 Barred Tee
Pipeline Corrosion Protection

Barred Tee for Pipeline Pigging and Corrosion Protection

Barred Tee is a specialized pipe fitting designed for pipeline pigging, ensuring seamless maintenance and inspection in industrial piping systems. Conforming to ASTM A234 WPB standards, this carbon steel fitting offers excellent corrosion protection and durability, making it ideal for boiler pipeline protection in oil and gas, petrochemical, and power generation industries. The internal bars prevent pigs from entering the branch, ensuring smooth passage through the main pipeline while maintaining fluid flow.

Manufactured through seamless or welded processes, the Barred Tee is crafted from high-quality carbon steel (ASTM A234 WPB) or low-alloy steel (ASTM A234 WP22) for enhanced strength and corrosion resistance. The bars, typically 2–4, are welded or integrally formed to allow 70–80% branch flow area, minimizing turbulence while ensuring pigging efficiency. Available in sizes from 2” to 48” (DN 50–DN 1200) and wall thicknesses like SCH 40, SCH 80, or XXS, it meets diverse project needs in industrial piping systems. The fitting undergoes rigorous testing, including tensile, hydrostatic, and non-destructive tests (radiography or ultrasonic), to ensure compliance with ASME B16.9 and MSS SP-75 standards.

The Barred Tee excels in pipeline corrosion protection, especially when coated with epoxy, galvanizing, or 3LPE to withstand harsh environments. Its robust construction ensures durability in pipelines, resisting wear from abrasive materials and high-pressure conditions. The fitting is weldable, supporting SMAW, GTAW, or GMAW methods, with low-carbon fillers to prevent weld imperfections. It is compatible with pipelines like ASTM A106 Gr.B or API 5L Gr.B, making it a versatile choice for boiler pipeline protection and maintenance-intensive systems.

Compared to standard tees, the Barred Tee is specifically engineered for pigging operations, offering unmatched reliability in industrial piping applications. Its ability to prevent pig diversion reduces downtime and maintenance costs, addressing critical challenges in pipeline wear and corrosion. For highly corrosive environments, stainless steel options like ASTM A403 TP347H provide superior corrosion resistance, while WPB offers a cost-effective solution for general applications.

The Barred Tee is a vital component for engineers seeking durable, corrosion-resistant solutions for industrial piping and boiler pipeline protection. Its seamless integration into pigging systems ensures long-term performance, safety, and efficiency in demanding industrial environments.

What are barred tees?

Barred tees, also known as branch outlet fittings or lateral tees, are a type of pipe fitting used in piping systems to create a branch connection at a 90-degree angle. What distinguishes barred tees from regular tees is the presence of a solid or reinforcing bar across the run of the tee. This bar helps provide structural support to the branch connection, especially in high-pressure and high-temperature applications.

The bar in a barred tee prevents direct fluid flow through the branch, which can be useful in certain scenarios. Barred tees are often used in applications where one pipe needs to be temporarily isolated or shut off, allowing for maintenance, inspection, or repairs on the connected branch without shutting down the entire system.

Barred tees are commonly manufactured from the same materials as regular tees, such as carbon steel, stainless steel, and other alloys. They are utilized in various industries, including oil and gas, petrochemicals, power generation, and more, where safety, durability, and efficient branch connections are essential.

Design considerations for barred tee

What is honed tube?
What is honed tube?
  • The barred tee will be used when there is a requirement for pigging. Thus, many of its applications can be found in the pipeline or in the subsea field.
  • The bar plates that welded internally at the branch are to avoid the pig from changing direction or getting stuck at the branch outlet.
  • The design of the bar plates must be in sufficient quantity, thickness and adequately spaced to ensure the smoothness for the pig to run through the main pipe, and at the same time not affecting the flow that was meant to flow through the branch. Normal practice is to ensure that the opening in the branch pipeline after guided bars is not more than 40% of the main pipeline area.
  • The size of the bars in the branch connection has to be small enough not to restrict the flow but large enough to sustain the pressure of the flow.
  • To ensure the smoothness, the bar plates have to be a grind to suit the branch curvature. Any sharp edges, spatters and burs are required to be removed. This smoothness of the pigging process is important to protect the sensor of the pig from damage.
  • Refer to Shell DEP 31.40.10.13-Gen Figure 4 above; the quantity of the bar plates start with two (2) pieces and increase as the ID of the branch increase.
  • The bar plates ideally will be equally spaced.
  • For larger tee (size 14 inches and above), there will be a bridge plate in the middle to support the bar stiffness when getting hit by the pig.
  • The material of the bar plates commonly used the same as the tee material for weldability.
  • Standard practice is to avoid welding of guide bars directly on the high-stress concentrated areas of the extrusion neck. Bar ends must be machined to fit the branch.
  • Weld Repairs on Parent metal is prohibited.

The barred tee will be used when there is a requirement for pigging. Thus, many of its applications can be found in the pipeline or in the subsea field. The bar plates that are welded internally at the branch are to avoid the pig from changing direction or getting stuck at the branch outlet.

Chemical Composition of ASTM A234 WPB Barred Tee
Element Composition (%)
Carbon (C) ≤0.30
Manganese (Mn) 0.29–1.06
Phosphorus (P) ≤0.050
Sulfur (S) ≤0.058
Silicon (Si) ≥0.10
Chromium (Cr) ≤0.40
Molybdenum (Mo) ≤0.15
Nickel (Ni) ≤0.40
Copper (Cu) ≤0.40
Vanadium (V) ≤0.08
Mechanical Properties of ASTM A234 WPB Barred Tee
Property Value
Tensile Strength, min (MPa) 415
Yield Strength, min (MPa) 240
Elongation, min (%) 22 (Longitudinal), 14 (Transverse)
Hardness, max (HBW) 197
Comparison of Barred Tee with Other Pipe Fittings
Feature Barred Tee (ASTM A234 WPB) Standard Tee (ASTM A234 WPB) ASTM A234 WP22 Barred Tee
Material Type Carbon Steel Carbon Steel Low-Alloy Steel
Temperature Range Moderate (up to 650°C) Moderate (up to 650°C) High (up to 600°C)
Corrosion Protection Good (with coatings) Good (with coatings) Moderate (oxidation-resistant)
Pigging Compatibility Excellent (internal bars) Poor (no bars) Excellent (internal bars)
Applications Oil/Gas, Petrochemical, Pigging General Piping High-Temp, Petrochemical, Pigging
Tensile Strength (MPa) 415 (min) 415 (min) 415/520 (CL1/CL3)
Yield Strength (MPa) 240 (min) 240 (min) 205/310 (CL1/CL3)
Key Advantage Pigging efficiency Cost-effective piping High-temp creep resistance

Key Features & Benefits

Versatile Flow Diversion

Allows for efficient splitting or combining of fluid flows in complex piping layouts.

Structural Integrity

Designed to maintain the strength and integrity of the piping system.

Wide Range of Sizes

Available to suit various pipe diameters, pressure ratings, and fluid compatibility.

Reduced Pressure Drop

Smooth internal contours minimize turbulence and pressure loss.

Ease of Installation

Different connection types offer flexibility in installation.

Durability & Longevity

Manufactured from high-quality materials for long service life.

Materials & Grades

Material Type Standards & Grades Characteristics Applications
Carbon Steel ASTM A234 WPB, A420 WPL6, A105 High strength, cost-effective, good weldability General industrial piping, oil & gas, power generation
Stainless Steel ASTM A403 WP304/304L, WP316/316L, WP321, WP347 Excellent corrosion resistance, hygienic properties Chemical processing, food & beverage, pharmaceutical
Alloy Steel ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91 Enhanced strength, high-temperature resistance High-temperature and high-pressure services
Carbon Steel

Robust & Economical

Stainless Steel

Corrosion Resistant

Alloy Steel

High Performance

Barred Tee
Install pipe tee

Install pipe tee

Barred Tee Applications

The basic application of the Barred Tee is a connector that can be used in the middle of two pipes to allow them to join together.

  • Equal Tee-For Balanced Flow
  • Reducing Tee-For Flow Diversion and Size Adjustment
  • Lateral Tee-For 45° Branch Connections
  • Barred Tee-Used in Pigging Systems
  • Sweep Tee-For Smooth Flow Transitions

Understanding the various pipe tee types allows engineers and contractors to make more informed decisions based on flow requirements, space limits, and material compatibility. Newzel Industries offers a diverse range of pipe tees in several grades, including SS 304, 316, and 321, all fabricated with accuracy to meet your industrial requirements. Contact us today for an estimate or technical assistance in determining the optimal pipe tee type for your project.

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