Optimizing Fluid Flow In Piping Systems
A barred tee, also known as a branch connection tee, is a specialized fitting widely used in piping systems to direct fluid flow from the main pipeline to a branch line.
Optimizing Fluid Flow In Piping Systems
A barred tee, also known as a branch connection tee, is a specialized fitting widely used in piping systems to direct fluid flow from the main pipeline to a branch line. barred tee is a pipe fitting that is used in a pig launcher or receiver system in a piping system to ensure the pig could pass the branch safely.
Barred Tee is a specialized pipe fitting designed for pipeline pigging, ensuring seamless maintenance and inspection in industrial piping systems. Conforming to ASTM A234 WPB standards, this carbon steel fitting offers excellent corrosion protection and durability, making it ideal for boiler pipeline protection in oil and gas, petrochemical, and power generation industries. The internal bars prevent pigs from entering the branch, ensuring smooth passage through the main pipeline while maintaining fluid flow.
Manufactured through seamless or welded processes, the Barred Tee is crafted from high-quality carbon steel (ASTM A234 WPB) or low-alloy steel (ASTM A234 WP22) for enhanced strength and corrosion resistance. The bars, typically 2–4, are welded or integrally formed to allow 70–80% branch flow area, minimizing turbulence while ensuring pigging efficiency. Available in sizes from 2” to 48” (DN 50–DN 1200) and wall thicknesses like SCH 40, SCH 80, or XXS, it meets diverse project needs in industrial piping systems. The fitting undergoes rigorous testing, including tensile, hydrostatic, and non-destructive tests (radiography or ultrasonic), to ensure compliance with ASME B16.9 and MSS SP-75 standards.
The Barred Tee excels in pipeline corrosion protection, especially when coated with epoxy, galvanizing, or 3LPE to withstand harsh environments. Its robust construction ensures durability in pipelines, resisting wear from abrasive materials and high-pressure conditions. The fitting is weldable, supporting SMAW, GTAW, or GMAW methods, with low-carbon fillers to prevent weld imperfections. It is compatible with pipelines like ASTM A106 Gr.B or API 5L Gr.B, making it a versatile choice for boiler pipeline protection and maintenance-intensive systems.
Compared to standard tees, the Barred Tee is specifically engineered for pigging operations, offering unmatched reliability in industrial piping applications. Its ability to prevent pig diversion reduces downtime and maintenance costs, addressing critical challenges in pipeline wear and corrosion. For highly corrosive environments, stainless steel options like ASTM A403 TP347H provide superior corrosion resistance, while WPB offers a cost-effective solution for general applications.
The Barred Tee is a vital component for engineers seeking durable, corrosion-resistant solutions for industrial piping and boiler pipeline protection. Its seamless integration into pigging systems ensures long-term performance, safety, and efficiency in demanding industrial environments.
Barred tees, also known as branch outlet fittings or lateral tees, are a type of pipe fitting used in piping systems to create a branch connection at a 90-degree angle. What distinguishes barred tees from regular tees is the presence of a solid or reinforcing bar across the run of the tee. This bar helps provide structural support to the branch connection, especially in high-pressure and high-temperature applications.
The bar in a barred tee prevents direct fluid flow through the branch, which can be useful in certain scenarios. Barred tees are often used in applications where one pipe needs to be temporarily isolated or shut off, allowing for maintenance, inspection, or repairs on the connected branch without shutting down the entire system.
Barred tees are commonly manufactured from the same materials as regular tees, such as carbon steel, stainless steel, and other alloys. They are utilized in various industries, including oil and gas, petrochemicals, power generation, and more, where safety, durability, and efficient branch connections are essential.
The barred tee will be used when there is a requirement for pigging. Thus, many of its applications can be found in the pipeline or in the subsea field. The bar plates that are welded internally at the branch are to avoid the pig from changing direction or getting stuck at the branch outlet.
| Element | Composition (%) |
|---|---|
| Carbon (C) | ≤0.30 |
| Manganese (Mn) | 0.29–1.06 |
| Phosphorus (P) | ≤0.050 |
| Sulfur (S) | ≤0.058 |
| Silicon (Si) | ≥0.10 |
| Chromium (Cr) | ≤0.40 |
| Molybdenum (Mo) | ≤0.15 |
| Nickel (Ni) | ≤0.40 |
| Copper (Cu) | ≤0.40 |
| Vanadium (V) | ≤0.08 |
| Property | Value |
|---|---|
| Tensile Strength, min (MPa) | 415 |
| Yield Strength, min (MPa) | 240 |
| Elongation, min (%) | 22 (Longitudinal), 14 (Transverse) |
| Hardness, max (HBW) | 197 |
| Feature | Barred Tee (ASTM A234 WPB) | Standard Tee (ASTM A234 WPB) | ASTM A234 WP22 Barred Tee |
|---|---|---|---|
| Material Type | Carbon Steel | Carbon Steel | Low-Alloy Steel |
| Temperature Range | Moderate (up to 650°C) | Moderate (up to 650°C) | High (up to 600°C) |
| Corrosion Protection | Good (with coatings) | Good (with coatings) | Moderate (oxidation-resistant) |
| Pigging Compatibility | Excellent (internal bars) | Poor (no bars) | Excellent (internal bars) |
| Applications | Oil/Gas, Petrochemical, Pigging | General Piping | High-Temp, Petrochemical, Pigging |
| Tensile Strength (MPa) | 415 (min) | 415 (min) | 415/520 (CL1/CL3) |
| Yield Strength (MPa) | 240 (min) | 240 (min) | 205/310 (CL1/CL3) |
| Key Advantage | Pigging efficiency | Cost-effective piping | High-temp creep resistance |
Allows for efficient splitting or combining of fluid flows in complex piping layouts.
Designed to maintain the strength and integrity of the piping system.
Available to suit various pipe diameters, pressure ratings, and fluid compatibility.
Smooth internal contours minimize turbulence and pressure loss.
Different connection types offer flexibility in installation.
Manufactured from high-quality materials for long service life.
| Material Type | Standards & Grades | Characteristics | Applications |
|---|---|---|---|
| Carbon Steel | ASTM A234 WPB, A420 WPL6, A105 | High strength, cost-effective, good weldability | General industrial piping, oil & gas, power generation |
| Stainless Steel | ASTM A403 WP304/304L, WP316/316L, WP321, WP347 | Excellent corrosion resistance, hygienic properties | Chemical processing, food & beverage, pharmaceutical |
| Alloy Steel | ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91 | Enhanced strength, high-temperature resistance | High-temperature and high-pressure services |
Robust & Economical
Corrosion Resistant
High Performance
Install pipe tee
The basic application of the Barred Tee is a connector that can be used in the middle of two pipes to allow them to join together.
Understanding the various pipe tee types allows engineers and contractors to make more informed decisions based on flow requirements, space limits, and material compatibility. Newzel Industries offers a diverse range of pipe tees in several grades, including SS 304, 316, and 321, all fabricated with accuracy to meet your industrial requirements. Contact us today for an estimate or technical assistance in determining the optimal pipe tee type for your project.
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