Rotating Flanges For Easy Bolt Alignment And Corrosion Resistance
Swivel ring flanges enable easy bolt alignment in subsea and industrial piping systems, offering corrosion resistance and durability for high-pressure applications like boiler pipeline protection.
Rotating Flanges For Easy Bolt Alignment And Corrosion Resistance
Swivel ring flanges enable easy bolt alignment in subsea and industrial piping systems, offering corrosion resistance and durability for high-pressure applications like boiler pipeline protection.
Swivel Ring Flange is a two-piece flange designed for industrial piping systems, particularly in subsea and offshore applications, to facilitate easy bolt alignment and ensure reliable connections. Complying with ASME B16.5, ASME B16.47, and API 17D standards, it consists of a heavy forged welding hub and a rotating forged ring, secured by a retaining ring. Made from materials like carbon steel (ASTM A105), stainless steel (A182 F316), or high-yield alloys (A694 F52-F70), these flanges offer exceptional corrosion resistance, ideal for boiler pipeline protection and harsh environments.
The swivel ring flange allows 360° rotation of the outer ring, simplifying bolt hole alignment during installation, especially in challenging subsea conditions. Available in sizes from 1/2” to 60” and pressure ratings from Class 150 to 2500, they support raised face (RF), flat face (FF), or ring-type joint (RTJ) configurations. The design reduces installation time and labor costs, with surface treatments like 3LPE, galvanizing, or PTFE coating enhancing corrosion resistance for handling corrosive fluids in oil and gas or petrochemical applications.
These flanges undergo rigorous testing, including hydrostatic, tensile, and non-destructive tests (ultrasonic, radiographic), to meet ASME and API standards. With minimum tensile strengths of 485 MPa (A105) to 550 MPa (A694 F65), they withstand high-pressure conditions up to 10,000 psi and temperatures from -29°C to 425°C. The swivel mechanism minimizes stress on the pipeline, making them suitable for subsea pipeline installations, where precise alignment is critical, and for boiler pipeline protection in power plants and refineries.
Compared to standard weld neck flanges, swivel ring flanges offer superior flexibility for bolt alignment, reducing the need for complex adjustments. They are comparable to a stub end and lap joint flange but are engineered for higher-pressure applications, particularly in offshore piping. Their robust construction and ability to handle large movements make them ideal for dynamic systems, including marine, chemical processing, and LNG terminals, where corrosion resistance and durability are paramount.
Swivel ring flanges address challenges like pipeline misalignment, thermal stress, and corrosion in demanding industrial environments. Their innovative design and material versatility make them a preferred choice for engineers seeking reliable solutions for industrial piping. Whether used in subsea pipelines or high-pressure boiler systems, these flanges deliver unmatched performance, safety, and longevity.
The Swivel Ring Flange is comparable to a set of stub end and lap joint flange, with the difference that an Swivel Ring Flange is used for higher pressure and mostly in offshore / subsea applications.
The swivel ring flanges adjust for bolt hole misalignment in the field via rotational adjustment of the bolt hole pattern on the flange ring relative to the spool piece.
The Swivel Ring Flange is of two piece construction consisting of a heavy forged welding hub with a rotating forged ring that serves as a mating flange to a Weld Neck or other flange. It has a Retaining Ring to secure the Welding Hub to hold the Rotating Ring in position.
These versatile flanges are utilized in many applications and are used extensively in offshore piping where they solve the issues associated with the alignment of bolt holes during subsea flange installation.
Standard materials are A105 with a minimum yield of 42,000 psi and additional thickness is provided at the welding end to compensate for higher yield pipe. These flanges can be furnished in higher yield materials such as ASTM A694 or ASTM A707 and are also supplied to customer specifications.
| Element | ASTM A105 (%) | ASTM A182 F316 (%) |
|---|---|---|
| Carbon (C) | 0.35 max | 0.08 max |
| Manganese (Mn) | 0.60-1.05 | 2.00 max |
| Phosphorus (P) | 0.035 max | 0.045 max |
| Sulfur (S) | 0.040 max | 0.03 max |
| Silicon (Si) | 0.10-0.35 | 0.75 max |
| Chromium (Cr) | 0.30 max | 16.0-18.0 |
| Nickel (Ni) | 0.40 max | 10.0-14.0 |
| Molybdenum (Mo) | 0.12 max | 2.0-3.0 |
| Property | ASTM A105 | ASTM A182 F316 |
|---|---|---|
| Tensile Strength, min (MPa) | 485 | 515 |
| Yield Strength, min (MPa) | 250 | 205 |
| Elongation, min (%) | 22 | 30 |
| Hardness, max (HBW) | 187 | 217 |
The most common type, featuring a raised sealing surface that concentrates the bolting force on a smaller area.
Has a flat sealing surface, commonly used with cast iron flanges and for low-pressure applications.
Features a groove for metal ring gaskets (oval or octagonal), providing metal-to-metal sealing.
Features matching tongue and groove surfaces, providing self-alignment and confined gasket area.
Flange faces have to be smooth enough to ensure a tight, leak-free seal for bolted flanges.
| Flange Face Type | Flange Face Type | Flange Face Type |
|---|---|---|
| Type A: flat face | Type D: groove face | Type G: O Ring recess |
| Type B: raised face | Type E: spigot | Type H: O Ring groove |
| Type C: tongue face | Type F: recess |
| ASME B16.5 | Pipe Flanges NPS 1/2 - 24 |
| ASTM A105 | Forged Carbon Steel |
| ASTM A350 LF2 | Low-Temperature Service |
| ASTM A182 | High-Temperature Service |
| ASTM A694 | High-Pressure Transmission |
| DIN EN 1092-1 | European Standard PN 2.5-400 |
Most commonly used, forged with machined surfaces
Corrosion resistant, grades 304, 316, etc.
High-temperature and high-pressure applications
Cast iron, aluminum, brass, bronze, plastic
| Material Category | Fittings (ASTM Grade) | Flanges (ASTM Grade) | Valves (ASTM Grade) | Bolts & Nuts (ASTM Grade) |
|---|---|---|---|---|
| Carbon Steel | A234 Gr WPA | A105 | A216 Gr WCB | A193 Gr B7 A194 Gr 2H |
| A234 Gr WPB | A105 | A216 Gr WCB | ||
| A234 Gr WPC | A105 | A216 Gr WCB | ||
| Carbon Steel
Alloy (High-Temperature) |
A234 Gr WP1 | A182 Gr F1 | A217 Gr WC1 | A193 Gr B7 A194 Gr 2H |
| A234 Gr WP11 | A182 Gr F11 | A217 Gr WC6 | ||
| A234 Gr WP12 | A182 Gr F12 | A217 Gr WC6 | ||
| A234 Gr WP22 | A182 Gr F22 | A217 Gr WC9 | ||
| A234 Gr WP5 | A182 Gr F5 | A217 Gr C5 | ||
| A234 Gr WP9 | A182 Gr F9 | A217 Gr C12 | ||
| Carbon Steel
Alloy (Low-Temperature) |
A420 Gr WPL6 | A350 Gr LF2 | A352 Gr LCB | A320 Gr L7 A194 Gr 7 |
| A420 Gr WPL3 | A350 Gr LF3 | A352 Gr LC3 | ||
| Austenitic Stainless Steel | A403 Gr WP304 | A182 Gr F304 | A182 Gr F304 | A193 Gr B8 A194 Gr 8 |
| A403 Gr WP316 | A182 Gr F316 | A182 Gr F316 | ||
| A403 Gr WP321 | A182 Gr F321 | A182 Gr F321 | ||
| A403 Gr WP347 | A182 Gr F347 | A182 Gr F347 |
ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".
The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic. The choice of the material largely depends on the purpose of the flange. For example, stainless steel is more durable and is necessary for heavy use. On the other hand, plastic is more feasible for use in the home because of its reasonable price and easy installation. The materials used for flanges are under the designation of the American Society of Mechanical Engineers.
The most common materials for pipe flanges (forged grades) are: ASTM A105 (carbon steel high temperature to match A53/A106/API 5L pipes), A350 Grades LF1/2/3 (carbon steel low temperature to match A333 pipes), A694 Grades F42 to F80 (high yield carbon steel to match API 5L pipe grades), ASTM A182 Grades F5 to F91 (alloy steel flanges to match A335 pipes), A182 Grade F304/316 (stainless steel flanges to match A312 SS pipes), A182 Gr. F44/F51/F53/F55 (duplex and super duplex to match A790/A928 pipes) and various nickel alloy grades (Inconel, Incoloy, Hastelloy, Monel).
The material qualities for these flanges are defined in the ASTM standards.
Metal flanges are classified from 150 to 2500 # rating for different pressure applications.
Incoloy 825 Flange
Industries Using
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