Robust Clamp-type Joints For Thermal Expansion And Leak Prevention
Clamp pipe joints provide flexible, leak-free connections for industrial piping, compensating for thermal expansion and vibration while offering superior corrosion resistance.
Robust Clamp-type Joints For Thermal Expansion And Leak Prevention
Clamp pipe joints provide flexible, leak-free connections for industrial piping, compensating for thermal expansion and vibration while offering superior corrosion resistance.
Clamp Pipe Joint for Flexible Piping Systems is a versatile pipe repair clamp designed to connect or repair pipes by clamping around the joint, allowing for flexibility to absorb thermal expansion, contraction, and misalignment. These flexible pipe joint solutions use a stainless steel clamp body with rubber sealing gaskets and high-strength bolts for secure, leak-free performance. Conforming to standards like ASTM A240 for stainless steel and API 5L for piping compatibility, clamp pipe joint is widely used in petrochemical pipelines, water treatment systems, municipal infrastructure, and power generation plants, providing robust corrosion resistant joint and boiler pipeline protection under pressures up to 300 PSI and temperatures from -20°C to 120°C.
The manufacturing process involves precision machining or casting of the stainless steel clamp halves, paired with EPDM or NBR rubber gaskets for sealing and bolts for adjustable tension. Available in single or double-section designs, thermal expansion joint types like bell joint clamps or full circumferential clamps accommodate pipe diameters from 2" to 48" (DN50 to DN1200), with gasket widths up to 12 inches for wide sealing coverage. Surface treatments such as electro-polishing or epoxy coating enhance corrosion resistance, making them suitable for harsh environments like buried pipelines or corrosive fluids in chemical plants. The clamp's bolted design allows for quick installation without welding, supporting both metal (steel, cast iron) and plastic (PVC, PE) pipes.
Clamp Pipe Joint undergoes rigorous testing, including hydrostatic pressure, tensile strength, and sealing integrity tests, to comply with ASTM, API, and ISO standards. The rubber gasket provides a watertight seal, while the stainless steel body resists rust and chemical degradation, ensuring long-term reliability. In petrochemical applications, these pipeline clamp fitting repair leaks in high-pressure lines without system shutdown, while in water supply systems, they accommodate ground settlement. The flexible design compensates for axial movement up to 50mm and angular deflection up to 6°, reducing stress on pipelines and preventing cracks or failures.
Compared to rigid welded or flanged joints, clamp pipe joint offers superior flexibility and ease of maintenance, with installation times as low as 15 minutes per joint. Single-section clamps are ideal for small repairs, while two-section designs handle larger diameters and provide 360° sealing. These corrosion resistant joint solutions support tapped outlets for branches and are certified by institutions like DVGW and Lloyd's Register for use in gas, oil, and water pipelines. Their comprehensive cost-performance ratio makes them a preferred alternative to traditional methods, especially in underground or hard-to-access locations.
Addressing challenges like pipeline leaks, thermal stress, and corrosion in industrial systems, clamp pipe joint delivers a flexible, durable solution for piping system joint needs. Its ability to compensate for movement while maintaining pressure integrity ensures long-term performance and safety. Whether in oil and gas pipelines, municipal water networks, or petrochemical processes, these joints provide efficient boiler pipeline protection, reducing downtime and maintenance costs in demanding environments.
| Element | Composition (%) |
|---|---|
| Carbon (C) | ≤0.08 |
| Manganese (Mn) | ≤2.00 |
| Phosphorus (P) | ≤0.045 |
| Sulfur (S) | ≤0.030 |
| Silicon (Si) | ≤1.00 |
| Chromium (Cr) | 18.0-20.0 |
| Nickel (Ni) | 8.0-11.0 |
| Property | Value |
|---|---|
| Tensile Strength, min (MPa) | 515 |
| Yield Strength, min (MPa) | 205 |
| Elongation, min (%) | 35 |
| Hardness, max (HBW) | 192 |
| Element | Composition (%) |
|---|---|
| Carbon (C) | ≤0.25 |
| Manganese (Mn) | 0.40-0.70 |
| Phosphorus (P) | ≤0.035 |
| Sulfur (S) | ≤0.035 |
| Silicon (Si) | 0.15-0.35 |
| Property | Value |
|---|---|
| Tensile Strength, min (MPa) | 450 |
| Yield Strength, min (MPa) | 245 |
| Elongation, min (%) | 22 |
| Hardness, max (HBW) | 197 |
Available in all standard pipe sizes and for almost all types of pipe applications.
Operate quietly and smoothly, minimizing noise and wear in mechanical systems.
Designed for easy mounting and dismounting, facilitating maintenance and repairs.
Besides being used as an important pipe fitting, couplings are also used in the following:
Precise power transmission and motion control in machining operations.
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Ensuring accurate and smooth operation in printing and packaging equipment.
Precision in CNC milling and grinding operations for manufacturing excellence.
Reliable and continuous operation in packaging and assembly lines.
Secure and leak-proof connections for fluid and gas flow systems.
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