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3-Piece Copper Ball Valve

3-Piece Copper Ball Valve

Durable, Corrosion-resistant Valves For Plumbing And Heating

3-piece copper ball valve offers reliable flow control and shut-off in plumbing, heating, and gas systems, with superior corrosion resistance and easy maintenance.

3-Piece Copper Ball Valve

Durable, Corrosion-resistant Valves For Plumbing And Heating

3-piece copper ball valve offers reliable flow control and shut-off in plumbing, heating, and gas systems, with superior corrosion resistance and easy maintenance.

3-Piece Copper Ball Valve is a high-performance flow control device designed for precise regulation and shut-off in plumbing, heating, and gas systems. Compliant with standards like API 608, ASME B16.34, and GB/T15185, these copper ball valves are constructed from bronze (C95800, B62) or copper alloys, offering exceptional corrosion resistant ball valve properties. Widely used in residential, commercial, and industrial applications such as water supply, HVAC, and medical gas systems, they provide reliable pipeline flow control under pressures up to 600 PSI and temperatures ranging from -20°C to 150°C, ensuring robust performance in diverse environments.

Manufactured through precision casting or forging, the 3-piece copper ball valve features a modular design with a body and two end caps bolted together, allowing easy disassembly for maintenance without removing the valve from the pipeline. Available in sizes from 1/4" to 4" (DN6 to DN100), they support threaded (NPT, BSP), solder, or copper stub connections, with full port designs ensuring minimal flow resistance. The valve’s ball, typically made of stainless steel (ASTM A182 F316), rotates 90° for quick shut-off, while PTFE seats provide leak-free sealing. Surface treatments like passivation enhance corrosion resistance, making them ideal for water, gas, and mildly corrosive media.

3-Piece Copper Ball Valves undergo rigorous testing, including hydrostatic, leakage, and pressure tests, to comply with API 598 and GB/T13927 standards. With a minimum tensile strength of 485 MPa and yield strength of 170 MPa for C95800 bronze, these valves ensure durability in demanding conditions. Their quarter-turn operation enables rapid flow control, while the full port design minimizes pressure loss, making them suitable for full port ball valve applications in HVAC and water distribution. Features like blowout-proof stems and locking handles enhance safety, with oxygen-cleaned options available for medical gas systems.

Compared to 1-piece or 2-piece ball valves, the 3-piece copper ball valve offers superior maintenance flexibility, as internal components can be repaired or replaced in-line. Certified by NSF/ANSI 61 for potable water and API 607 for fire-safe performance, these valves support manual, pneumatic, or electric actuation for versatile control. Their compact design and low torque requirements facilitate easy installation, while copper’s thermal conductivity makes them ideal for heating systems. Specialized versions, such as those with gauge ports, cater to specific needs like medical gas applications.

Addressing challenges like corrosion, leaks, and frequent maintenance, 3-Piece Copper Ball Valves deliver reliable, efficient solutions for fluid control systems. Their corrosion-resistant copper alloy construction, easy maintenance, and precise shut-off make them a preferred choice for engineers seeking durable industrial ball valves. Backed by Sunny Steel’s white-glove service, these valves ensure exceptional performance, safety, and longevity in plumbing, heating, and gas applications.

What is a 3 Piece Copper Ball Valve?

Durable, corrosion-resistant, and easy to maintain for water, oil, gas, and heating systems. Designed for long service life, easy disassembly, and compliance with international standards.

A 3 piece copper ball valve consists of three main parts: the central body and two end caps held together by bolts. The copper body ensures excellent corrosion resistance and thermal conductivity, making it ideal for plumbing, heating, and gas systems. The 3 piece design allows disassembly without removing the valve from the pipeline, simplifying maintenance and reducing downtime.

Key Features & Benefits

Corrosion Resistance

Copper naturally resists rust and scaling, ensuring long-lasting performance in water and gas systems.

Thermal Conductivity

Excellent heat transfer makes these valves ideal for heating and hot water distribution systems.

Easy Maintenance

3 piece design allows disassembly for cleaning or part replacement without pipeline removal.

Leak-Proof Sealing

Precision-machined seats provide excellent sealing, minimizing leakage risk.

Energy Efficiency

Copper’s thermal properties enhance energy efficiency in heating and hot water systems.

Versatile Applications

Suitable for residential, commercial, and industrial use in water, oil, and gas systems.

Technical Specifications

Designed and manufactured according to ASME and API standards, with rigorous testing for quality assurance.

General
  • Size: 1/4″ – 4″
  • Pressure Rating: up to 1500LB
  • Design Temperature: ASME B16.34 rating
  • Applications: Water, Oil, Gas
Design
  • Design & Manufacture: ASME B16.34
  • Face-to-Face: API 6D, ASME B16.10, BS EN 558
  • Connections: ASME B16.5, EN 1092, JIS 5K–20K, BW, RTJ
  • Structure: Solid disc, OS&Y, BB, FB
Materials
  • Body & Bonnet: ASTM B62 Copper Alloy
  • Disc: ASTM B62
  • Stem: Bronze / Stainless Steel (304/316 optional)
  • Seat: ASTM B62 / PTFE insert
  • Operator: Handwheel or Lever
Testing & Quality Control
  • Standards: API 598, API 6D
  • 100% chemical & mechanical analysis
  • NDT: DPT (100%), MT/UT partial, RT available
  • 100% hydrostatic & air leak test
What is a valve?

General Standards of Valves

Organization Standard Description
ANSI American National Standards Institute General industrial standards
API American Petroleum Institute Standards for oil and gas industry
ASME American Society of Mechanical Engineers Boiler and pressure vessel codes
BS British Standards UK national standards
GB, JB, HG China Valve Standards Chinese national and industry standards

3-Piece Copper Ball Valve Materials

We offer valves in a wide range of materials to meet diverse industry requirements. Additional grades are available upon request.

Stainless Steel
  • SS304, SS304L
  • SS316, 316L, 316Ti
  • SS317, 317L
  • 347SS, SS310
Super Stainless Steel
  • 904L
  • 254SMO
  • AL6XN
  • ALLOY20
Duplex & Super Duplex
  • S31803
  • S32750
  • S32760
Titanium Alloy
Gr.2, Gr.3, Gr.5, Gr.6, Gr.7, Gr.12
Nickel Alloy
Inconel 600, 625; Hastelloy B, B-2, B3, C276, C-22, C-4, G; Incoloy 800, 800H, 825; Monel 400, K500; Nickel 200, 201
Bronze
C95800, C95500, C95400, C63200
Zirconium Alloy
Zirconium 702, 705

Material Selection Guide

Material Main Properties Typical Applications
Carbon Steel High strength, cost-effective General industrial, water, oil & gas
Stainless Steel Excellent corrosion resistance Chemical, food, pharmaceutical
Alloy Steel High temperature & pressure resistance Power plants, refineries
Duplex Steel High strength, seawater resistance Marine, offshore, oil & gas
Nickel Alloys Extreme corrosion & heat resistance Chemical, aerospace, marine
Cast Iron Low cost, limited strength Low pressure water systems
Bronze & Brass Seawater resistance Marine, small valves

Industrial Applications

Oil & Gas

Upstream, midstream, and downstream operations, including drilling, refining, and transportation.

Chemical Processing

Handling corrosive and hazardous chemicals in various chemical plants.

Power Generation

Steam, water, and fuel systems in thermal, nuclear, and hydroelectric plants.

Water Treatment

Municipal water supply, wastewater treatment, and industrial water management.

HVAC

Heating, ventilation, and air conditioning systems in commercial and industrial buildings.

Pharmaceutical & Food

Sterile and hygienic applications, precise flow control in sensitive industries.

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