Corrosion-resistant Piping For Safe Water Transport
Galvanized pipes for water offer corrosion resistance and durability for potable water supply, irrigation, and plumbing systems.
Corrosion-resistant Piping For Safe Water Transport
Galvanized pipes for water offer corrosion resistance and durability for potable water supply, irrigation, and plumbing systems.
Galvanized Pipes for Water are carbon steel pipes coated with a zinc layer through hot-dip galvanizing, ensuring corrosion resistance and safety for water transport applications. Compliant with ASTM A53 and A123 standards, these pipes are ideal for potable water supply, irrigation systems, and fire sprinkler systems, offering a minimum tensile strength of 415 MPa and a zinc coating thickness of at least 1.5 oz/ft² (458 g/m²).
The galvanizing process involves cleaning and immersing steel pipes in molten zinc at approximately 450°C (842°F), creating a metallurgical bond that protects against rust. Available in sizes from DN15 (1/2”) to DN200 (8”) with wall thicknesses from SCH 40 to SCH 80, and lengths from 5.8 to 12 meters, Galvanized Pipes for Water meet diverse project needs. Surface treatments like passivation enhance longevity, and threaded or plain ends facilitate easy installation in plumbing systems.
These pipes undergo rigorous testing, including tensile, hydrostatic, and coating thickness tests, to ensure compliance with ASTM standards and suitability for potable water. The zinc coating acts as a sacrificial anode, protecting the steel even if scratched, making Corrosion-Resistant Water Pipes ideal for humid and corrosive environments. Their strength supports high-pressure applications in water treatment plants and construction water lines.
Compared to PVC or stainless steel pipes, Galvanized Pipes for Water offer a cost-effective solution with robust corrosion resistance, though they may require maintenance in highly acidic water conditions. Their lifespan (up to 50 years) and compliance with NSF/ANSI 61 standards for potable water make them a reliable choice for water-related applications.
Galvanized Pipes for Water address challenges like pipeline corrosion, water safety, and durability, delivering long-lasting solutions for residential, agricultural, and industrial water systems.
Galvanized Water Pipe & Steel Plumbing
Galvanized water pipes are made of iron or steel that has a thin protective coating of zinc.
They are durable and have a life expectancy of 50-70 years. However, their popularity began to decline in the 1960s when more lightweight and inexpensive plastic pipes entered the market.
Water pipes are galvanized to prevent rusting. The benefit of zinc is that it is slow to oxidize. Even the thin layer that coats galvanized water pipes is enough to protect the iron or steel from rust for decades. Without the zinc, iron and steel can start to rust within a year or two.
Galvanized water pipe corrosion is most often caused by years of calcium and magnesium build-up. If caught early enough, corrosion can be cleared away with plumbing-grade hydro-jet or sandblasting equipment. Cleaning the inside of pipes every few years is a good preventive practice. It can extend the life of galvanized and other water pipes by up to a decade per cleaning.
The properties of galvanized steel are a unique combination that make it ideal for use in interior and exterior applications such as car bodies, appliances, nuts and bolts, roofs, and rebar.
| Grade | C (% max) | Mn (% max) | P (% max) | S (% max) | Cu (% max) |
|---|---|---|---|---|---|
| Grade A | 0.25 | 0.95 | 0.05 | 0.045 | 0.40 |
| Grade B | 0.30 | 1.20 | 0.05 | 0.045 | 0.40 |
The zinc coating (80-100 microns) enhances the corrosion resistance of Galvanized Pipe for Water , protecting the carbon steel base in harsh environments. The chemical composition ensures weldability and durability for
| Grade | Tensile Strength (min, MPa) | Yield Strength (min, MPa) | Elongation (min, %) |
|---|---|---|---|
| Grade A | 330 | 205 | 28 |
| Grade B | 415 | 240 | 30 |
These properties ensure Galvanized Pipe for Water eliver robust performance in structural and high-pressure applications.
| Feature | Hot-Dip Galvanized Pipe | Pre-Galvanized Pipe | Stainless Steel Pipe |
|---|---|---|---|
| Coating | Zinc (80-100 microns) | Zinc (thinner, coil-coated) | None (inherent corrosion resistance) |
| Corrosion Resistance | Excellent (sacrificial anode) | Moderate (weaker at welds) | Superior (no coating needed) |
| Cost | Cost-effective | Lower initial cost | Higher cost |
| Lifespan | Up to 50 years | 20-30 years | 50+ years |
| Applications | Water, gas, construction | Light structural, fencing | Chemical, marine, hygienic |
Hot-Dip Galvanized Pipes offer distinct advantages over pre-galvanized and stainless steel pipes.
| Grade | C (% max) | Mn (% max) | Si (% max) | P (% max) | S (% max) | Cr (%) | Ni (%) | Mo (%) | N (% max) |
|---|---|---|---|---|---|---|---|---|---|
| 304 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-11.0 | - | 0.10 |
| 304L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-12.0 | - | 0.10 |
| 316 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
| 316L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Galvanized Pipe for Water ideal for harsh environments.
| Grade | Tensile Strength (min, MPa) | Yield Strength (min, MPa) | Elongation (min, %) | Hardness (max, HB) | Hardness (max, HRB) |
|---|---|---|---|---|---|
| 304 | 515 | 205 | 40 | 201 | 92 |
| 304L | 485 | 170 | 40 | 201 | 92 |
| 316 | 515 | 205 | 40 | 217 | 95 |
| 316L | 485 | 170 | 40 | 217 | 95 |
These mechanical properties make Galvanized Pipe for Water suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.
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