Bimetal Clad Wear-resistant Pipes
Advanced bimetallic pipes combining carbon/low-alloy steel outer layer with high chromium alloy inner lining for exceptional abrasion, corrosion, and impact resistance.
Bimetal Clad Wear-resistant Pipes
Advanced bimetallic pipes combining carbon/low-alloy steel outer layer with high chromium alloy inner lining for exceptional abrasion, corrosion, and impact resistance. Manufactured via centrifugal casting for uniform, defect-free bonding. Lifespan 5-10 years in harsh slurries.
High chromium alloy lined pipes feature a seamless steel outer pipe with a metallurgically bonded high chromium cast iron inner lining. This bimetallic construction delivers the strength and weldability of steel with the superior wear/corrosion resistance of high chrome alloys.
Priced at ~45,000 CNY/ton; extends service life significantly while reducing maintenance costs in abrasive and corrosive environments.
| Property | High Chromium Alloy (KmTBCr28) | Low-Alloy Cast Iron | Carbon Steel (Q235) | Stainless Steel (316L) |
|---|---|---|---|---|
| Hardness (HV/HRC) | 1500–1800 (55–62 HRC) | 400–500 (40–50 HRC) | 150–200 HB | 200–250 HV |
| Density (g/cm³) | 7.7–7.9 | 7.2–7.4 | 7.85 | 8.0 |
| Thermal Conductivity (W/m·K) | 15–20 | 40–50 | 50–60 | 16 |
| Impact Toughness (J/cm²) | 5–10 | 10–15 | 50–70 | 100–150 |
| Thermal Shock Resistance | High | Moderate | Moderate | High |
| Element | High Chromium Alloy (KmTBCr28) | Low-Alloy Cast Iron | Carbon Steel (Q235) | Stainless Steel (316L) |
|---|---|---|---|---|
| Chromium (Cr) | 26–28 | 1–5 | 0.05–0.2 | 16–18 |
| Carbon (C) | 2.0–3.5 | 2.5–3.5 | 0.12–0.2 | 0.03 max |
| Molybdenum (Mo) | 0.5–3.0 | 0–0.5 | – | 2–3 |
| Nickel (Ni) | 0.5–2.0 | 0–1.0 | – | 10–14 |
| Manganese (Mn) | 0.5–1.5 | 0.5–1.0 | 0.3–0.7 | 2.0 max |
| Silicon (Si) | 0.5–1.5 | 1.0–2.0 | 0.3 max | 1.0 max |
| Property | High Chromium Alloy Lined | Low-Alloy Cast Iron | High-Alloy Cast Iron | Ceramic-Lined |
|---|---|---|---|---|
| Wear Resistance (ASTM G65, mm³ loss) | 0.5–1.0 | 5–10 | 1.5–3.0 | 0.1–0.5 |
| Corrosion Resistance (pH < 4) | Excellent | Poor | Good | Excellent |
| Impact Resistance | High | Moderate | Low | Poor |
| Thermal Shock Resistance | High | Moderate | Moderate | Poor |
| Cost (USD/m, 6-inch) | 200–300 | 100–150 | 150–200 | 300–400 |
| Service Life (years, slurry) | 5–10 | 1–3 | 3–5 | 7–12 |
The super-hard alloy liner has a hardness above HRC 56, ensuring excellent durability under abrasive conditions.
The metallurgically bonded dual-layer structure withstands expansion, contraction, and mechanical shock without cracking.
Ideal for both wet and dry environments, the alloy matrix resists chemical corrosion and thermal degradation.
Manufactured using EPC (lost foam casting), ensuring uniform wall thickness, high compactness, and stable quality.
Compatible with flange, quick coupling, or direct welding. Easy to cut, reassemble, and maintain on-site.
Delivers 5–10× longer service life at a lower cost than solid alloy pipes, offering significant savings over time.
Pipe lining is a mechanical process used to bond a protective material inside a pipe, often for restoration or life extension. Benefits include:
Pipe cladding is a metallurgical process where corrosion- or wear-resistant materials are bonded to the pipe body. Common purposes include:
High Chromium Alloy Lined Pipe are widely used in high-corrosion, high-pressure, and wear-resistant environments across multiple industries.
Used as casing pipes for offshore oil & gas with Inconel or Duplex liners and carbon steel outer layers.
High-temp resistant cladding materials like Alloy 800 and 17-14CuMo ensure durability under 800°C and 35 MPa conditions.
Clad pipes with corrosion-resistant alloys like Sanicro 65 extend the service life in corrosive incineration environments.
Used in chemical and power industries, combining high thermal conductivity with excellent corrosion resistance.
Ideal for pneumatic conveying of fine powders with SUS316L or Stellite alloy liners providing long service life.
Nickel, titanium, and copper alloys used as liners ensure performance in desalination and seawater cooling systems.
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