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Marine Wafer Flange Butterfly Valve

Marine Wafer Flange Butterfly Valve

Compact Wafer Design With Flange Compatibility For Seawater Pipeline Control

The marine wafer flange butterfly valve delivers superior corrosion resistance in harsh seawater environments, featuring a compact wafer design that clamps securely between flanges for easy installation in shipbuilding and offshore systems.

Marine Wafer Flange Butterfly Valve

Compact Wafer Design With Flange Compatibility For Seawater Pipeline Control

The marine wafer flange butterfly valve delivers superior corrosion resistance in harsh seawater environments, featuring a compact wafer design that clamps securely between flanges for easy installation in shipbuilding and offshore systems.

Marine Butterfly Valve
Marine Butterfly Valve
Wafer Flange Valve

The Marine Wafer Flange Butterfly Valve is a high-performance, compact flow control solution designed specifically for demanding marine and offshore environments. Featuring a thin wafer-style body that fits seamlessly between two pipeline flanges, this wafer flange valve eliminates the need for additional bolting hardware, saving space and installation time in tight shipboard compartments. Constructed primarily from marine-grade 316 stainless steel (CF8M equivalent) for exceptional seawater corrosion resistance, it withstands exposure to saltwater, chemicals, and abrasive media without degradation, making it a preferred choice for shipbuilding valve applications in cooling water systems, fuel lines, and ballast controls.

This marine butterfly valve operates on a simple quarter-turn mechanism, where a disc rotates 90 degrees around a stainless steel stem to regulate or isolate flow of liquids, gases, or slurries. Available in sizes from DN50 to DN1200, it supports pressure ratings up to 16 bar (ANSI 150) and temperatures ranging from -20°C to 120°C, depending on seat material—EPDM for general water service or Viton for chemical resistance. Compliant with international standards like API 609 for design and testing, ISO 5752 for face-to-face dimensions, and EN 593 for metallic butterfly valves, it ensures bubble-tight shutoff and bi-directional sealing. Certifications from DNV, ABS, and Lloyd's Register further validate its reliability for industrial flow control in petroleum, petrochemical, and naval vessels.

Key to its longevity is the robust material selection: the body and disc provide mechanical strength against erosion and fatigue, while the resilient seat (EPDM or PTFE) forms a zero-leakage barrier even under dead-end conditions. Unlike bulkier double-flanged alternatives, the lug type butterfly variant allows end-of-line service with threaded lugs for secure bolting, ideal for maintenance without system shutdown. Surface treatments like epoxy coating enhance abrasion resistance, protecting against marine biofouling and cathodic reactions in seawater corrosion resistance scenarios. Its lightweight design (up to 50% lighter than gate valves) and low torque requirements make it compatible with lever, gear, or pneumatic actuators, facilitating automation in HVAC, fire-fighting, and irrigation systems on board.

In comparison to standard industrial valves, the Marine Wafer Flange Butterfly Valve excels in cost-effectiveness—offering 30-40% savings on materials—while delivering superior performance in corrosive settings. For instance, its high chromium-molybdenum content resists pitting from chlorides, outperforming carbon steel options in offshore oil and gas pipelines. The valve's versatility extends to custom configurations, including extended necks for insulation or ISO 5211 mounting pads for direct actuator integration, ensuring adaptability for shipbuilding valve projects. Rigorous testing per ASTM F1199 and BS 6364 confirms tensile strength above 515 MPa and yield strength of 205 MPa, guaranteeing operation in cryogenic or high-vibration marine conditions.

Addressing common challenges like pipeline leaks and premature wear, this wafer flange valve incorporates a one-piece stem for blowout-proof integrity and spherical disc edges for reduced friction and extended seat life—up to three times longer than conventional designs. Whether throttling flow in seawater desalination plants or providing emergency isolation in naval vessels, it minimizes downtime and enhances safety. For enhanced protection, optional 3LPE coatings or FBE linings further boost seawater corrosion resistance, making it an essential component for sustainable industrial flow control in global maritime operations.

Key Benefits

  • Compact & Lightweight: Wafer design reduces weight by up to 50%, ideal for space-constrained marine installations.
  • Superior Corrosion Protection: 316 SS construction resists seawater pitting and erosion, extending service life in offshore seawater corrosion resistance applications.
  • Easy Maintenance: Lug-style options allow valve removal without pipeline disassembly, minimizing downtime in shipbuilding valve systems.
  • Cost-Effective Flow Control: Low torque and bubble-tight sealing provide efficient throttling for industrial flow control, with 30% lower operational costs than gate valves.
  • Versatile Actuation: Compatible with manual levers, gears, or actuators for automated marine butterfly valve operations.

FAQs

Engineered to meet diverse industrial needs with robust materials and versatile designs.

Its 316 stainless steel construction provides molybdenum-enhanced seawater corrosion resistance, preventing pitting and extending life in saline conditions up to 16 bar.

Yes, lug-type variants support dead-end service with a blind flange, unlike standard wafer styles, ensuring safe isolation in marine butterfly valve setups.

It meets API 609, ISO 5752, EN 593, and marine certifications like DNV and ABS for design, testing, and shipbuilding valve safety.

Wafer styles are more compact and cost-effective for inline use, while offering similar pressure ratings but easier alignment in wafer flange valve installations.
How Do Cryogenic Valves Work?

General Standards of Valves

Comprehensive list of key international valve standards from major organizations, updated as of 2025.

Organization Standard Description
ANSI American National Standards Institute General industrial standards
API American Petroleum Institute Standards for oil and gas industry
ASME American Society of Mechanical Engineers Boiler and pressure vessel codes
BS British Standards UK national standards
GB, JB, HG China Valve Standards Chinese national and industry standards
FCI Fluid Control Institute Standards for fluid control and conditioning equipment
What is a valve?

ANSI Valve Standards

American National Standards Institute

Code ANSI Standard Name
ANSI A126 Grey Iron Castings for Valves, Flanges, and Pipe Fittings
ANSI A181 Forged or Rolled Steel Pipe Flanges, Forged Fittings, and Valves and Parts for General Service
ANSI B16.10 Face-to-Face and End-to-End Dimensions of Valves
ANSI B16.34 Valves - Flanged, Threaded, and Welding End
ANSI B16.5 Pipe Flanges and Flanged Fittings
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI B127.1 Constant-Level Oilers

API Valve Standards

American Petroleum Institute

Code API Standard Name
API 526 Flanged Steel Pressure-Relief Valves
API 527 Seat Tightness of Pressure Relief Valves
API 594 Check Valves: Flanged, Lug, Bolted Bonnet
API 595 Cast Iron Gate Valves - Flanged Bonnet
API 597 Steel Venturi Gate Valves - Flanged and Welding Ends
API 598 Valve Inspection and Testing
API 599 Steel and Ductile Iron Plug Valves
API 600 Bolted Bonnet Steel Gate Valves for Refinery Service
API 602 Compact Steel Gate Valves - Flanged, Threaded, and Welding Ends
API 603 Corrosion-Resistant Gate Valves - Flanged Ends
API 604 Ductile Iron Gate Valves - Flanged Ends
API 607 Fire Test for Quarter-Turn Valves
API 608 Metal Ball Valves - Flanged, Threaded, and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
API 6D Pipeline and Piping Valves
API 6FA Fire Test for Valves
API RP 574 Inspection Practices for Piping System Components
API RP 576 Inspection of Pressure-Relieving Devices

ASME Valve Standards

American Society of Mechanical Engineers

Code ASME Standard Name
ASME A105/A105M Carbon Steel Forgings for Piping Applications
ASME A181/A181M Carbon Steel Forgings, for General-Purpose Pipes
ASME A182/A182M Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service
ASME A350/A350M Carbon and Low-Alloy Steel Forgings for Low-Temperature Service
ASME A694/A694M Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
ASME B16.5 Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves
ASME B16.11 Forged Fittings, Socket-Welding and Threaded
ASME B16.34 Valves - Flanged, Threaded, and Welding End
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME F1508 Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services
ASME F1565 Pressure-Reducing Valves for Steam Service

BS - British Standard Valves

British Standards Institution

Code British Standard Name
BS 1212 Float Operated Valves - Automatic Valves (Including Float Valves) for Tanks, Cisterns, Hot-Water Cylinders and Feed Cisterns
BS 1414 Specification for Steel Wedge Gate Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1552 Specification for Control Plug Cocks for Low Pressure Gases
BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1952 Specification for Copper Alloy Gate Valves for General Purposes
BS 2080 Specification for Face-to-Face, Centre-to-Face, End-to-End and Centre-to-End Dimensions for Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries
BS 2995 Specification for Cast and Forged Steel Wedge Gate, Globe, Check and Plug Valves Screwed and Socket-Welding Sizes 1/2 in and Smaller for the Petroleum Industry
BS 3464 Specification for Cast Iron Gate Valves for General Purposes
BS 5150 Specification for Cast Iron Wedge and Double Disk Gate Valves for General Purposes
BS 5151 Specification for Cast Iron Gate (Parallel Slide) Valves for General Purposes
BS 5152 Specification for Cast Iron Globe and Globe Stop and Check Valves for General Purposes
BS 5153 Specification for Cast Iron Check Valves for General Purposes
BS 5154 Specification for Copper Alloy Globe, Globe Stop and Check, Check and Gate Valves for General Purposes
BS 5155 Specification for Butterfly Valves for General Purposes
BS 5156 Specification for Screw-Down Diaphragm Valves for General Purposes
BS 5157 Specification for Steel Gate (Parallel Slide) Valves for General Purposes
BS 5159 Specification for Cast Iron and Carbon Steel Ball Valves for General Purposes
BS 5160 Specification for Steel Globe Valves, Globe Stop Valves, Stop and Check Valves and Lift Type Check Valves
BS 5351 Specification for Steel Ball Valves for Petroleum, Petrochemical and Allied Industries
BS EN 12266-1 Industrial Valves - Testing of Metallic Valves Part 1: Pressure Tests - Test Procedures

China and International Valve Standards (GB)

China National Standards

Code GB Standard Name Adopting Standard
GB 12220 General Valve - Marking ISO 5209
GB 12221 Flanged Ends Metal Valve - Face-to-Face Dimensions ISO 5752
GB 12222 Multi-Turn Valve - The Connection of the Driving Device ISO 5210/1-3
GB 12223 Part-Turn Valve - The Connection of the Driving Device ISO 5211/1-3
GB 12224 Steel Valve - General Requirements ANSI B16.34
GB 12225 General Valve - Copper Alloy Casting Ware Technology Requirements ASTM B584
GB 12226 General Valve - Gray Cast Iron Technology Requirements ISO 185, BS 1452
GB 12228 General Valve - Carbon Forging Steel Technology Requirements ASTM A105, A181
GB 12229 General Valve - Carbon Casting Steel Technology Requirements ASTM A703
GB 12230 General Valve - Austenitic Casting Steel Technology Requirements ASTM A351
GB 12232 General Valve - Flanged Ends Iron Gate Valve ISO 5996-1982, API 595
GB 12233 General Valve - Iron Gate Valve and Lift Check Valve BS 5152, 5153
GB 12234 General Valve - Flanged and Butt-Welding Ends Copper Gate Valve API 600
GB 12237 General Valve - Flanged and Butt-Welding Ends Steel Ball Valve ISO 7121, API 607
GB 12238 General Valve - Flanged and Wafer Ends Butterfly Valve BS 5155
GB 12239 General Valve - Diaphragm Valve BS 5156, NFE 29
GB 12240 General Valve - Iron Plug Valve API 593
GB 12241 Safety Valve - General Requirements ISO 4126
GB 12242 Safety Valve - Characteristic Testing Solution ANSI/ASME PTC 25.3
GB 12243 Direct Spring-Loaded Safety Valve JIS B 8210
GB 12244 Pressure Reducing Valve - General Requirements JIS B 8372, B8410
GB 12245 Pressure Reducing Valve - Characteristic Testing Solution JIS B 8372, B8410
GB 12246 Pilot Operated Pressure Reducing Valve JIS B 8372, DSS 405
GB 12247 Steam Trap Valve - Classification ISO 6704
GB 12248 Steam Trap Valve - Technology Terms ISO 6552
GB 12249 Steam Trap Valve - Marking ISO 6553
GB 12250 Steam Trap Valve - Face-to-Face Dimensions ISO 6554
GB 12251 Steam Trap Valve - Testing Solution ISO 6948, 7841, 7842
GB/T 13927 General Valve - Pressure Testing ISO 5208
JB/T 6899-93 Valve Fire-Proof Test ISO 10497
JB/T 7927-95 Valve Casting Steelware Out-Form Quality Requirements MSS SP-55
ZBJ 16006-90 Inspection and Testing of Valve API 598
Code GB Standard Name
GB 12227 General Valve - Ductile Cast Iron Technology Requirements
GB 12235 General Valve - Flanged Steel Stop and Lift Check Valve
GB 12236 General Valve - Steel Swing Check Valve
GB/T 13932 General Valve - Iron Swing Check Valve
GB/T 15185 Iron and Copper Ball Valve
GB/T 15188.1 Valve Face-to-Face Dimensions - Butt-Welding Ends Valve
GB/T 15188.2 Valve Face-to-Face Dimensions - Wafer Ends Valve
GB/T 15188.3 Valve Face-to-Face Dimensions - Female Screw-Down Valve
GB/T 15188.4 Valve Face-to-Face Dimensions - Male Screw-Down Valve
JB 93 Handle
JB/T 450 PN16-32.0 MPa Forging Angle Type High-Pressure Valve, Fastener, and Technology Requirements
JB/T 7745-95 Pipeline Ball Valve
JB/T 8527-97 Metal Sealing Butterfly Valve
JB/T 8473-96 Instrument Valve Series
ZBJ 16004-88 Reducing Valve Type and Basing Coefficient
ZBJ 16007-90 Steam Trap Valve Technology Terms
ZBJ 16009-90 Valve Pneumatic Actuator Technology Terms

Fluid Control Institute (FCI) Standards

Standards for fluid control and conditioning equipment

The Fluid Control Institute (FCI) provides standards to assist in understanding and using control valves, solenoid valves, and regulators.

Code FCI Standard Name
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI/FCI 70-3 Control Valve Aerodynamic Noise Prediction
ANSI/FCI 91-1 Qualification of Control Valve Stem Seals
ANSI/FCI 85-1 Method of Determining the Thermal Expansion of a Filled Thermal System
FCI 68-2 Procedure in Rating Flow and Pressure Characteristics of Solenoid Valves for Liquid Service
FCI 75-1 Test Conditions and Procedures for Measuring Electrical Characteristics of Solenoid Valves
FCI 82-1 Recommended Methods for Testing and Classifying the Water Hammer Characteristics of Electrically Operated Valves
ANSI/FCI 69-1 Pressure Ratings of Traps

Industrial Applications

Oil & Gas

Upstream, midstream, and downstream operations, including drilling, refining, and transportation.

Chemical Processing

Handling corrosive and hazardous chemicals in various chemical plants.

Power Generation

Steam, water, and fuel systems in thermal, nuclear, and hydroelectric plants.

Water Treatment

Municipal water supply, wastewater treatment, and industrial water management.

HVAC

Heating, ventilation, and air conditioning systems in commercial and industrial buildings.

Pharmaceutical & Food

Sterile and hygienic applications, precise flow control in sensitive industries.

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