Extended Service Life & Wear Protection
Hardfacing applications apply wear-resistant layers to extend component life in harsh environments.
Extended Service Life & Wear Protection
Hardfacing applications apply wear-resistant layers to extend component life in harsh environments. achieve significant savings, reduced downtime, and lower costs in cement, mining, power, steel, and other industries through proactive or restorative protection.
Hardfacing is a surfacing operation that extends the service life of industrial components by depositing wear-resistant alloy layers on surfaces prone to deterioration from wear phenomena such as abrasion, impact, erosion, or combined effects. It can be performed proactively on new parts or restoratively during maintenance to rebuild design profiles. This approach delivers substantial savings, minimizes machine downtime, and reduces overall production costs, making it a preferred solution across diverse industries facing severe wear conditions.
Hardfacing finds widespread use in industries where components endure high wear, including:
Hardfacing protects critical parts exposed to abrasive materials, high temperatures, or mechanical stress, such as grinding elements in cement VRMs, crusher parts in mining, or wear zones in steel processing. Key benefits include:
Specialized hardfacing solutions (e.g., carbide-embedded deposits or advanced overlays) are tailored to specific wear challenges, often outperforming standard materials in abrasive environments like cement raw meal or clinker processing.
We manufacture an extensive range of cored hardfacing consumables in the standard low, medium, and high alloy ranges. Additionally, we also offer advanced materials and alloys ranging from specialised consumables, carbide embedded weld deposits to ceramic tiles, castables, thermal sprayed solutions, cladding services, to name a few.
Our proven history, hands-on approach, and a passion for what we do have resulted in our unique skill set in providing standard and specialised solutions alike. We offer customers peace of mind in the knowledge that they will receive not just a quality product, but an engineered wear protection solution that stands the test of time for applications subject to individual or combined wear phenomenon.
Open arc welding using self-shielded consumables
Gas shielded arc welding MIG/MAG/GMAW using an external shielding gas
Processes using modified wave and pulsed technology
Submerged arc welding
Thermal spraying
Plasma and laser technology
Our Teams are dedicated to providing products, services and solutions to the repair and maintenance sectors of industry, and are an integral part of the production process of many of our customers. By utilising the broad knowledge, know-how, and unique abilities of our teams, Welding Alloys offers a wide range of services to identify, solve, and improve conditions adversely affected by wear. Our flexibility and global network enable us to carry out work, in situ, on-site, and in our well-equipped workshops delivering increased wear life and decreased total cost of ownership (TCO).
Customized Alumina Ceramic Lined Project
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High Chromium Alloy Lined Pipe
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Wear-Resistant Hardfacing Liner Plate
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