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Electric Hydraulic V-Notch Control Valve

Electric Hydraulic V-Notch Control Valve

The electric hydraulic v-notch control valve offers precise flow control for slurries and corrosive media, with a segmented v-notch ball for high rangeability up to pn40 and 450°c.

Electric Hydraulic V-Notch Control Valve

The electric hydraulic v-notch control valve offers precise flow control for slurries and corrosive media, with a segmented v-notch ball for high rangeability up to pn40 and 450°c.

Sample Specifications

Size 8"
Rating 300LB
Body & Bonnet ASTM A350 LF2
V-Notch Ball ASTM A182 F316 + TCC 90° Notch
Stem ASTM A564 17-4PH
Seat ASTM A182 F316 + TCC
Spring Inconel X-750
Actuation Electric Hydraulic Actuator

The Electric Hydraulic V-Notch Control Valve is a high-performance segmented ball valve engineered for precise flow regulation in demanding industrial applications, featuring a V-notch ball design for exceptional throttling accuracy. This V-notch control valve delivers an equal percentage flow characteristic with a rangeability of up to 300:1, making it ideal for handling slurries, fibrous media, and corrosive fluids in oil and gas, pulp and paper, and chemical processing industries. Powered by an electric-hydraulic actuator, it combines rapid response (under 1 second) with precise positioning (±1% accuracy), ensuring reliable precision flow valve performance in high-pressure systems up to PN40 and 450°C.

Constructed from ASTM A216 WCB carbon steel or ASTM A351 CF8M stainless steel, the valve features a segmented ball with a contoured V-notch (15°, 30°, 60°, or 90°) for tailored Cv values up to 10,000, supporting sizes from 1" to 24" (DN25 to DN600) with flanged, wafer, or butt-weld ends per ASME B16.5 and B16.25. Compliant with IEC 60534 for control valve performance, API 608 for ball valves, and ASME B16.34 for pressure-temperature ratings, it undergoes hydrostatic shell testing at 1.5x rated pressure and seat leakage verification per API 598 for Class VI shutoff. The V-notch’s shearing action prevents clogging by cutting through fibers and solids, making it a top choice for industrial throttling valve applications in abrasive or viscous media.

The valve’s corrosion resistance is enhanced by Stellite #6 hard-facing on the ball and seat, resisting erosion from slurries or corrosive gases, while optional PTFE or EPDM seats ensure bubble-tight sealing for low-temperature or chemical applications. The electric-hydraulic actuator, with ATEX/Exd certification and compatibility with HART, Foundation Fieldbus, or 4-20mA signals, integrates seamlessly into DCS or PLC systems, providing real-time diagnostics via LVDT feedback. Hydraulic damping reduces vibration, extending actuator life by up to 50% compared to pneumatic systems. Tensile strengths above 515 MPa and yield strengths of 205 MPa ensure durability under cyclic loading, validated by nondestructive testing (RT, UT, MT, PT) per ASME Section V.

Compared to globe or eccentric plug valves, the segmented ball valve offers a 70% weight reduction, lower torque requirements, and reduced pressure drop, improving energy efficiency in high-flow systems. Its retainerless body eliminates leak paths, enhancing safety for hazardous fluids, while anti-cavitation trims and low-noise cages mitigate damage in high-pressure differential applications. Custom features like cryogenic extensions for LNG service (-196°C) or bellows seals for zero-emission compliance ensure versatility. The valve’s ability to handle high-viscosity fluids and particulates without clogging reduces maintenance costs by 30-40% in precision flow valve setups, with seat life exceeding 100,000 cycles.

Addressing challenges like cavitation, media buildup, and flow instability, the electric hydraulic V-notch control valve incorporates a robust packing system and hydraulic override for emergency manual operation. Surface treatments like 3LPE or epoxy coatings protect against external corrosion in offshore or buried pipelines, meeting EPA low-emission standards. Whether throttling slurry in mining operations or regulating steam in power plants, this industrial throttling valve delivers cost-effective, high-reliability performance, ensuring precise flow control and long-term durability for global industrial applications.

FAQs

Engineered for precise throttling with V-notch shear action and electric-hydraulic actuation.

The V-notch ensures equal percentage flow and shear action for precise V-notch control valve performance in slurries.

It provides rapid response (<1s) and precise control for electric hydraulic valve in high-pressure systems.

IEC 60534, API 608, ASME B16.34, and SIL 3 for segmented ball valve reliability.

Stellite overlays and V-notch shear action ensure durability in industrial throttling valve applications.

Principles of Operation

Control valves are the most common final control elements in process control industries, manipulating fluid flow to maintain system stability and efficiency.

Flow Regulation

The control valve manipulates flowing media such as gas, steam, water, or chemicals to compensate for load disturbances and keep the process variable close to the desired set point.

Critical Role

Although they are vital for process performance, control valves are often overlooked due to the complexity of fluid mechanics, metallurgy, noise control, and piping design involved in demanding applications.

Control Loop

A control loop typically consists of a sensor, a transmitter, a controller, and the final control element. The valve acts as the “muscle” of the system, executing the corrective signals received from the controller.

System Analogy

In an automatic control system, sensors are the eyes, the controller is the brain, and the final control element—the valve—is the hands. While indispensable, it is sometimes the least understood part of the loop.

What is a Control Valve?

Control valves automatically regulate pressure and flow rate in process systems. They are essential final control elements in industrial automation, ensuring reliable performance and maintaining desired process conditions.

Valve Control

Control valves are available for any pressure class. For plants operating with pressure and temperature combinations that require Class 300 valves, all control valves may be selected as Class 300 for interchangeability. However, if system conditions do not exceed Class 150, higher ratings are not necessary.

Globe valves are most commonly used for control applications, typically featuring flanged ends for easier maintenance. The valve disk is actuated by hydraulic, pneumatic, electrical, or mechanical systems, modulating flow by adjusting the position of a plug relative to the valve port.

In modern process plants, hundreds or thousands of control loops work together to maintain variables such as pressure, flow, level, and temperature. Each loop must stay within a defined range to ensure consistent product quality, while minimizing the effect of disturbances caused by system dynamics or interactions between loops.

To reduce disturbances, sensors and transmitters monitor process variables, feeding information to a controller. The controller calculates corrective actions, which are executed by the control valve, the final control element of the loop.

Pressure & Flow Regulation

Maintains pressure and flow rate within safe operating limits to ensure process stability.

Valve Design

Globe valves are standard for control. Discs and plugs are precisely actuated to modulate flow effectively.

Role in Control Loop

Works as the final control element, responding to controller signals to implement process corrections.

Flow Control Valves: What Are They?

Flow control valves, also known as regulating valves, are essential components in fluid systems where precise control of flow rate is required.

General Function

A flow control valve adjusts the rate of fluid flow in a system. These valves are crucial in processes requiring stable and accurate control of liquid or gas flow, ensuring system efficiency and safety.

Pneumatic Flow Control Valves

A pneumatic flow control valve combines a valve and an actuator, using compressed air to regulate flow. This design enables fast response times and high precision, making it ideal for automated systems.

Technical Aspect

Technically, a flow control valve regulates flow rate, which can indirectly influence pressure within a system. By restricting fluid movement, the valve creates a pressure drop upstream.

However, its primary function is flow management, not pressure reduction. If precise pressure regulation is required, specialized pressure-reducing valves should be considered alongside flow control valves.

Valve Control

Control Valve Arrangement

The diagram below illustrates how a control valve regulates the flow rate in a pipeline. The controller compares the actual flow with the desired setpoint and adjusts the valve accordingly. Similar arrangements are used for other variables like temperature, pressure, and liquid level.

Process Signal

Sensors measure process conditions such as flow, pressure, or temperature.

Controller

Receives input, compares with setpoint, and sends corrective signals to the valve.

Control Valve

Modulates flow by adjusting valve opening, ensuring stable operation.

Control valve arrangements are not limited to flow regulation. They can be applied to manage temperature, pressure, level, and flow rate — the most common controlled variables in industrial process systems.

Valve Types and Typical Applications

Different valves serve specific functions such as isolation, throttling, pressure relief, or directional change. The table below summarizes common valve types and their typical applications.

Legend

DC = Directional Change

IoS = Isolation or Stop

PR = Pressure Relief

TH = Throttling

Valve Type IoS TH PR DC
Gate YES NO NO NO
Globe YES YES NO YES (1)
Check (2) NO NO NO
Stop Check YES NO NO NO
Butterfly YES YES NO NO
Ball YES (3) NO YES (4)
Plug YES (3) NO YES (4)
Diaphragm YES NO NO NO
Safety Relief NO NO YES NO

Notes:

  • (1) Globe valves can provide directional change depending on design.
  • (2) Check valves function automatically to prevent backflow.
  • (3) Ball and plug valves may provide limited throttling but are not ideal for precise control.
  • (4) Ball and plug valves can also be used for directional change in certain configurations.
How Do Cryogenic Valves Work?

General Standards of Valves

Comprehensive list of key international valve standards from major organizations, updated as of 2025.

Organization Standard Description
ANSI American National Standards Institute General industrial standards
API American Petroleum Institute Standards for oil and gas industry
ASME American Society of Mechanical Engineers Boiler and pressure vessel codes
BS British Standards UK national standards
GB, JB, HG China Valve Standards Chinese national and industry standards
FCI Fluid Control Institute Standards for fluid control and conditioning equipment
What is a valve?

ANSI Valve Standards

American National Standards Institute

Code ANSI Standard Name
ANSI A126 Grey Iron Castings for Valves, Flanges, and Pipe Fittings
ANSI A181 Forged or Rolled Steel Pipe Flanges, Forged Fittings, and Valves and Parts for General Service
ANSI B16.10 Face-to-Face and End-to-End Dimensions of Valves
ANSI B16.34 Valves - Flanged, Threaded, and Welding End
ANSI B16.5 Pipe Flanges and Flanged Fittings
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI B127.1 Constant-Level Oilers

API Valve Standards

American Petroleum Institute

Code API Standard Name
API 526 Flanged Steel Pressure-Relief Valves
API 527 Seat Tightness of Pressure Relief Valves
API 594 Check Valves: Flanged, Lug, Bolted Bonnet
API 595 Cast Iron Gate Valves - Flanged Bonnet
API 597 Steel Venturi Gate Valves - Flanged and Welding Ends
API 598 Valve Inspection and Testing
API 599 Steel and Ductile Iron Plug Valves
API 600 Bolted Bonnet Steel Gate Valves for Refinery Service
API 602 Compact Steel Gate Valves - Flanged, Threaded, and Welding Ends
API 603 Corrosion-Resistant Gate Valves - Flanged Ends
API 604 Ductile Iron Gate Valves - Flanged Ends
API 607 Fire Test for Quarter-Turn Valves
API 608 Metal Ball Valves - Flanged, Threaded, and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
API 6D Pipeline and Piping Valves
API 6FA Fire Test for Valves
API RP 574 Inspection Practices for Piping System Components
API RP 576 Inspection of Pressure-Relieving Devices

ASME Valve Standards

American Society of Mechanical Engineers

Code ASME Standard Name
ASME A105/A105M Carbon Steel Forgings for Piping Applications
ASME A181/A181M Carbon Steel Forgings, for General-Purpose Pipes
ASME A182/A182M Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service
ASME A350/A350M Carbon and Low-Alloy Steel Forgings for Low-Temperature Service
ASME A694/A694M Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
ASME B16.5 Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves
ASME B16.11 Forged Fittings, Socket-Welding and Threaded
ASME B16.34 Valves - Flanged, Threaded, and Welding End
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME F1508 Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services
ASME F1565 Pressure-Reducing Valves for Steam Service

BS - British Standard Valves

British Standards Institution

Code British Standard Name
BS 1212 Float Operated Valves - Automatic Valves (Including Float Valves) for Tanks, Cisterns, Hot-Water Cylinders and Feed Cisterns
BS 1414 Specification for Steel Wedge Gate Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1552 Specification for Control Plug Cocks for Low Pressure Gases
BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1952 Specification for Copper Alloy Gate Valves for General Purposes
BS 2080 Specification for Face-to-Face, Centre-to-Face, End-to-End and Centre-to-End Dimensions for Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries
BS 2995 Specification for Cast and Forged Steel Wedge Gate, Globe, Check and Plug Valves Screwed and Socket-Welding Sizes 1/2 in and Smaller for the Petroleum Industry
BS 3464 Specification for Cast Iron Gate Valves for General Purposes
BS 5150 Specification for Cast Iron Wedge and Double Disk Gate Valves for General Purposes
BS 5151 Specification for Cast Iron Gate (Parallel Slide) Valves for General Purposes
BS 5152 Specification for Cast Iron Globe and Globe Stop and Check Valves for General Purposes
BS 5153 Specification for Cast Iron Check Valves for General Purposes
BS 5154 Specification for Copper Alloy Globe, Globe Stop and Check, Check and Gate Valves for General Purposes
BS 5155 Specification for Butterfly Valves for General Purposes
BS 5156 Specification for Screw-Down Diaphragm Valves for General Purposes
BS 5157 Specification for Steel Gate (Parallel Slide) Valves for General Purposes
BS 5159 Specification for Cast Iron and Carbon Steel Ball Valves for General Purposes
BS 5160 Specification for Steel Globe Valves, Globe Stop Valves, Stop and Check Valves and Lift Type Check Valves
BS 5351 Specification for Steel Ball Valves for Petroleum, Petrochemical and Allied Industries
BS EN 12266-1 Industrial Valves - Testing of Metallic Valves Part 1: Pressure Tests - Test Procedures

China and International Valve Standards (GB)

China National Standards

Code GB Standard Name Adopting Standard
GB 12220 General Valve - Marking ISO 5209
GB 12221 Flanged Ends Metal Valve - Face-to-Face Dimensions ISO 5752
GB 12222 Multi-Turn Valve - The Connection of the Driving Device ISO 5210/1-3
GB 12223 Part-Turn Valve - The Connection of the Driving Device ISO 5211/1-3
GB 12224 Steel Valve - General Requirements ANSI B16.34
GB 12225 General Valve - Copper Alloy Casting Ware Technology Requirements ASTM B584
GB 12226 General Valve - Gray Cast Iron Technology Requirements ISO 185, BS 1452
GB 12228 General Valve - Carbon Forging Steel Technology Requirements ASTM A105, A181
GB 12229 General Valve - Carbon Casting Steel Technology Requirements ASTM A703
GB 12230 General Valve - Austenitic Casting Steel Technology Requirements ASTM A351
GB 12232 General Valve - Flanged Ends Iron Gate Valve ISO 5996-1982, API 595
GB 12233 General Valve - Iron Gate Valve and Lift Check Valve BS 5152, 5153
GB 12234 General Valve - Flanged and Butt-Welding Ends Copper Gate Valve API 600
GB 12237 General Valve - Flanged and Butt-Welding Ends Steel Ball Valve ISO 7121, API 607
GB 12238 General Valve - Flanged and Wafer Ends Butterfly Valve BS 5155
GB 12239 General Valve - Diaphragm Valve BS 5156, NFE 29
GB 12240 General Valve - Iron Plug Valve API 593
GB 12241 Safety Valve - General Requirements ISO 4126
GB 12242 Safety Valve - Characteristic Testing Solution ANSI/ASME PTC 25.3
GB 12243 Direct Spring-Loaded Safety Valve JIS B 8210
GB 12244 Pressure Reducing Valve - General Requirements JIS B 8372, B8410
GB 12245 Pressure Reducing Valve - Characteristic Testing Solution JIS B 8372, B8410
GB 12246 Pilot Operated Pressure Reducing Valve JIS B 8372, DSS 405
GB 12247 Steam Trap Valve - Classification ISO 6704
GB 12248 Steam Trap Valve - Technology Terms ISO 6552
GB 12249 Steam Trap Valve - Marking ISO 6553
GB 12250 Steam Trap Valve - Face-to-Face Dimensions ISO 6554
GB 12251 Steam Trap Valve - Testing Solution ISO 6948, 7841, 7842
GB/T 13927 General Valve - Pressure Testing ISO 5208
JB/T 6899-93 Valve Fire-Proof Test ISO 10497
JB/T 7927-95 Valve Casting Steelware Out-Form Quality Requirements MSS SP-55
ZBJ 16006-90 Inspection and Testing of Valve API 598
Code GB Standard Name
GB 12227 General Valve - Ductile Cast Iron Technology Requirements
GB 12235 General Valve - Flanged Steel Stop and Lift Check Valve
GB 12236 General Valve - Steel Swing Check Valve
GB/T 13932 General Valve - Iron Swing Check Valve
GB/T 15185 Iron and Copper Ball Valve
GB/T 15188.1 Valve Face-to-Face Dimensions - Butt-Welding Ends Valve
GB/T 15188.2 Valve Face-to-Face Dimensions - Wafer Ends Valve
GB/T 15188.3 Valve Face-to-Face Dimensions - Female Screw-Down Valve
GB/T 15188.4 Valve Face-to-Face Dimensions - Male Screw-Down Valve
JB 93 Handle
JB/T 450 PN16-32.0 MPa Forging Angle Type High-Pressure Valve, Fastener, and Technology Requirements
JB/T 7745-95 Pipeline Ball Valve
JB/T 8527-97 Metal Sealing Butterfly Valve
JB/T 8473-96 Instrument Valve Series
ZBJ 16004-88 Reducing Valve Type and Basing Coefficient
ZBJ 16007-90 Steam Trap Valve Technology Terms
ZBJ 16009-90 Valve Pneumatic Actuator Technology Terms

Fluid Control Institute (FCI) Standards

Standards for fluid control and conditioning equipment

The Fluid Control Institute (FCI) provides standards to assist in understanding and using control valves, solenoid valves, and regulators.

Code FCI Standard Name
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI/FCI 70-3 Control Valve Aerodynamic Noise Prediction
ANSI/FCI 91-1 Qualification of Control Valve Stem Seals
ANSI/FCI 85-1 Method of Determining the Thermal Expansion of a Filled Thermal System
FCI 68-2 Procedure in Rating Flow and Pressure Characteristics of Solenoid Valves for Liquid Service
FCI 75-1 Test Conditions and Procedures for Measuring Electrical Characteristics of Solenoid Valves
FCI 82-1 Recommended Methods for Testing and Classifying the Water Hammer Characteristics of Electrically Operated Valves
ANSI/FCI 69-1 Pressure Ratings of Traps

Industrial Applications

Oil & Gas

Upstream, midstream, and downstream operations, including drilling, refining, and transportation.

Chemical Processing

Handling corrosive and hazardous chemicals in various chemical plants.

Power Generation

Steam, water, and fuel systems in thermal, nuclear, and hydroelectric plants.

Water Treatment

Municipal water supply, wastewater treatment, and industrial water management.

HVAC

Heating, ventilation, and air conditioning systems in commercial and industrial buildings.

Pharmaceutical & Food

Sterile and hygienic applications, precise flow control in sensitive industries.

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