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Gate Valve

Gate Valve

The gate valve provides reliable on-off flow control for oil, gas, and water pipelines, featuring corrosion-resistant materials and robust design for high-pressure systems up to pn40 and 425°c.

The Gate Valve is a robust, linear-motion valve engineered for reliable on-off flow control in industrial pipelines, offering full flow capacity and tight shutoff for oil, gas, water, and chemical systems. Featuring a wedge-shaped gate and durable construction from materials like ASTM A216 WCB carbon steel or ASTM A351 CF8M stainless steel, this industrial gate valve ensures superior corrosion resistance and longevity in harsh environments. Designed for high-pressure applications up to PN40 (ANSI Class 150-600) and temperatures up to 425°C, it is ideal for pipeline isolation in refineries, petrochemical plants, power generation, and water treatment facilities.

Compliant with API 600 for cast steel valves and ASME B16.34 for pressure-temperature ratings, the wedge gate valve is available in sizes from 1/2" to 48" (DN15 to DN1200) with flanged, butt-weld, or threaded end connections per ASME B16.5 and B16.25. The valve’s solid or flexible wedge design ensures tight sealing against bidirectional pressure, with metal or resilient seats (e.g., PTFE or Stellite) providing Class VI shutoff per API 598. Rigorous testing, including hydrostatic, pneumatic, and shell tests, confirms tensile strengths above 485 MPa and leak-free performance under high-pressure conditions. Optional features like bellows seals or extended stems enhance safety in hazardous or high-temperature applications.

The pipeline isolation valve is designed for minimal pressure drop and unobstructed flow when fully open, making it ideal for systems requiring maximum throughput. Its corrosion resistant gate valve properties are enhanced by coatings such as epoxy or 3LPE, protecting against aggressive media like seawater, acids, or slurries. The valve’s robust bonnet (bolted or pressure-sealed) withstands thermal cycling and vibration, while non-rising or rising stem options (OS&Y) offer flexibility for manual or actuated operation. With a cycle life exceeding 10,000 operations, it ensures low maintenance and extended service in demanding industrial gate valve applications.

Compared to ball or butterfly valves, the gate valve excels in applications requiring infrequent operation and complete flow isolation, offering lower leakage rates and higher durability under pressure surges. Its ability to handle high-viscosity fluids and abrasive media without clogging makes it superior for slurry pipelines or crude oil systems. Customizable features like gear operators, pneumatic actuators, or API 6D compliance for pipeline service ensure versatility across oil and gas transmission, steam systems, and HVAC networks. The valve’s full-bore design minimizes turbulence, reducing wear on downstream equipment and extending system life.

Addressing challenges like pipeline corrosion, leakage, and thermal stress, the wedge gate valve incorporates double-disc or parallel-slide configurations for enhanced sealing and reduced stem thrust. Its compatibility with global flange standards (ANSI, DIN, JIS) and certifications like SIL 3 for safety-critical systems ensures broad applicability. Whether isolating high-pressure steam in boilers or controlling flow in offshore platforms, the Gate Valve delivers reliable, low-maintenance pipeline isolation valve performance, ensuring safety and efficiency in critical industrial operations.

Advantages of Gate Valves
Aspect Description
Low Fluid Resistance Straight-through body design allows fluid to pass with minimal resistance when fully open.
Superior Sealing Provides better sealing performance than shut-off valves, ensuring reliable shutoff.
Wide Application Range Suitable for steam, oil, granular solids, high viscosity media, venting, and low vacuum systems.
Bidirectional Flow Allows flow in both directions, making it suitable for pipelines where flow direction changes.
Disadvantages of Gate Valves
Aspect Description
Slow Operation The gate must travel a long distance to open or close, leading to longer actuation time.
Not for Rapid Actuation Unsuitable for applications requiring quick shutoff or frequent operation.
Surface Damage Risk Friction between the gate and seat may cause scratches on the sealing surface.
Reduced Sealing Performance Scratches eventually impair sealing efficiency and shorten service life.
Repair Difficulty Damaged sealing surfaces are difficult to repair, though valves are easy to replace.

FAQs

Engineered for reliable pipeline isolation with corrosion-resistant materials and robust design.

A Gate Valve is a linear-motion isolation valve commonly used in water, oil, and gas systems to stop or allow flow, with its wedge gate sliding into the flow stream for reliable shutoff in Pipeline Isolation Valve applications.

Industrial Gate Valve offers finer control over flow and pressure compared to ball valves, ideal for throttling in Wedge Gate Valve systems, though it lacks instant shutoff capability.

Gate Valve requires significant force to open or close, limiting accessibility, and must be fully open or closed to avoid damage in Pipeline Isolation Valve applications.

Wedge Gate Valve and parallel gate valves are the two main types, with knife gate valves, a parallel type, featuring a sharp edge for cutting media in Industrial Gate Valve systems.

Gate Valve is bulkier than ball valves, making it unsuitable for tight spaces or applications requiring leak-free seals, where ball valves excel in Pipeline Isolation Valve setups.

Operating machinery with a closed Gate Valve risks excessive pressure buildup, potentially causing pipe rupture or equipment damage in Corrosion Resistant Gate Valve systems, so it must be fully open or closed.
Gate Valve
Industrial Gate Valve
Wedge Gate Valve
Pipeline Isolation Valve
Corrosion Resistant Gate Valve
Gate Valve (Image 6)

Design & Parts of a Gate Valve

Gate valves have a simple design, widely used in low pressure-drop services. Their full-port design ensures unobstructed flow and no pressure drop, while also allowing pipeline cleaning with a pigging system.

A resilient seated gate valve with a non-rising spindle consists of the following parts. The body is the largest element of the valve, with the bonnet bolted for cleaning and maintenance. The wedge slides down to press the valve seat for complete shutoff and moves upward to allow flow. Over the last century, the construction has remained consistent, with improvements in service life, sealing performance, and corrosion resistance.

Modern gate valve bodies are more compact and sleek, enabling installation in limited space conditions while maintaining durability and efficiency.

Wedge

Moves vertically to open or close, sealing against the seat for shutoff.

Valve Body

Made of ductile iron, it is the main housing that contains the fluid flow.

Seating Area

Ensures tight sealing when the wedge presses against it.

Stem (Spindle)

Transfers rotational motion to vertical movement of the wedge.

Spindle Bearing

Supports the stem to reduce wear during operation.

Bonnet

Bolted to the body for easy cleaning and maintenance access.

Packing

Provides sealing around the stem to prevent leakage.

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General Standards of Valves

Comprehensive list of key international valve standards from major organizations, updated as of 2025.

Organization Standard Description
ANSI American National Standards Institute General industrial standards
API American Petroleum Institute Standards for oil and gas industry
ASME American Society of Mechanical Engineers Boiler and pressure vessel codes
BS British Standards UK national standards
GB, JB, HG China Valve Standards Chinese national and industry standards
FCI Fluid Control Institute Standards for fluid control and conditioning equipment
What is a valve?

ANSI Valve Standards

American National Standards Institute

Code ANSI Standard Name
ANSI A126 Grey Iron Castings for Valves, Flanges, and Pipe Fittings
ANSI A181 Forged or Rolled Steel Pipe Flanges, Forged Fittings, and Valves and Parts for General Service
ANSI B16.10 Face-to-Face and End-to-End Dimensions of Valves
ANSI B16.34 Valves - Flanged, Threaded, and Welding End
ANSI B16.5 Pipe Flanges and Flanged Fittings
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI B127.1 Constant-Level Oilers

API Valve Standards

American Petroleum Institute

Code API Standard Name
API 526 Flanged Steel Pressure-Relief Valves
API 527 Seat Tightness of Pressure Relief Valves
API 594 Check Valves: Flanged, Lug, Bolted Bonnet
API 595 Cast Iron Gate Valves - Flanged Bonnet
API 597 Steel Venturi Gate Valves - Flanged and Welding Ends
API 598 Valve Inspection and Testing
API 599 Steel and Ductile Iron Plug Valves
API 600 Bolted Bonnet Steel Gate Valves for Refinery Service
API 602 Compact Steel Gate Valves - Flanged, Threaded, and Welding Ends
API 603 Corrosion-Resistant Gate Valves - Flanged Ends
API 604 Ductile Iron Gate Valves - Flanged Ends
API 607 Fire Test for Quarter-Turn Valves
API 608 Metal Ball Valves - Flanged, Threaded, and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
API 6D Pipeline and Piping Valves
API 6FA Fire Test for Valves
API RP 574 Inspection Practices for Piping System Components
API RP 576 Inspection of Pressure-Relieving Devices

ASME Valve Standards

American Society of Mechanical Engineers

Code ASME Standard Name
ASME A105/A105M Carbon Steel Forgings for Piping Applications
ASME A181/A181M Carbon Steel Forgings, for General-Purpose Pipes
ASME A182/A182M Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service
ASME A350/A350M Carbon and Low-Alloy Steel Forgings for Low-Temperature Service
ASME A694/A694M Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
ASME B16.5 Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch Standard
ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves
ASME B16.11 Forged Fittings, Socket-Welding and Threaded
ASME B16.34 Valves - Flanged, Threaded, and Welding End
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME F1508 Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services
ASME F1565 Pressure-Reducing Valves for Steam Service

BS - British Standard Valves

British Standards Institution

Code British Standard Name
BS 1212 Float Operated Valves - Automatic Valves (Including Float Valves) for Tanks, Cisterns, Hot-Water Cylinders and Feed Cisterns
BS 1414 Specification for Steel Wedge Gate Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1552 Specification for Control Plug Cocks for Low Pressure Gases
BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries
BS 1952 Specification for Copper Alloy Gate Valves for General Purposes
BS 2080 Specification for Face-to-Face, Centre-to-Face, End-to-End and Centre-to-End Dimensions for Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries
BS 2995 Specification for Cast and Forged Steel Wedge Gate, Globe, Check and Plug Valves Screwed and Socket-Welding Sizes 1/2 in and Smaller for the Petroleum Industry
BS 3464 Specification for Cast Iron Gate Valves for General Purposes
BS 5150 Specification for Cast Iron Wedge and Double Disk Gate Valves for General Purposes
BS 5151 Specification for Cast Iron Gate (Parallel Slide) Valves for General Purposes
BS 5152 Specification for Cast Iron Globe and Globe Stop and Check Valves for General Purposes
BS 5153 Specification for Cast Iron Check Valves for General Purposes
BS 5154 Specification for Copper Alloy Globe, Globe Stop and Check, Check and Gate Valves for General Purposes
BS 5155 Specification for Butterfly Valves for General Purposes
BS 5156 Specification for Screw-Down Diaphragm Valves for General Purposes
BS 5157 Specification for Steel Gate (Parallel Slide) Valves for General Purposes
BS 5159 Specification for Cast Iron and Carbon Steel Ball Valves for General Purposes
BS 5160 Specification for Steel Globe Valves, Globe Stop Valves, Stop and Check Valves and Lift Type Check Valves
BS 5351 Specification for Steel Ball Valves for Petroleum, Petrochemical and Allied Industries
BS EN 12266-1 Industrial Valves - Testing of Metallic Valves Part 1: Pressure Tests - Test Procedures

China and International Valve Standards (GB)

China National Standards

Code GB Standard Name Adopting Standard
GB 12220 General Valve - Marking ISO 5209
GB 12221 Flanged Ends Metal Valve - Face-to-Face Dimensions ISO 5752
GB 12222 Multi-Turn Valve - The Connection of the Driving Device ISO 5210/1-3
GB 12223 Part-Turn Valve - The Connection of the Driving Device ISO 5211/1-3
GB 12224 Steel Valve - General Requirements ANSI B16.34
GB 12225 General Valve - Copper Alloy Casting Ware Technology Requirements ASTM B584
GB 12226 General Valve - Gray Cast Iron Technology Requirements ISO 185, BS 1452
GB 12228 General Valve - Carbon Forging Steel Technology Requirements ASTM A105, A181
GB 12229 General Valve - Carbon Casting Steel Technology Requirements ASTM A703
GB 12230 General Valve - Austenitic Casting Steel Technology Requirements ASTM A351
GB 12232 General Valve - Flanged Ends Iron Gate Valve ISO 5996-1982, API 595
GB 12233 General Valve - Iron Gate Valve and Lift Check Valve BS 5152, 5153
GB 12234 General Valve - Flanged and Butt-Welding Ends Copper Gate Valve API 600
GB 12237 General Valve - Flanged and Butt-Welding Ends Steel Ball Valve ISO 7121, API 607
GB 12238 General Valve - Flanged and Wafer Ends Butterfly Valve BS 5155
GB 12239 General Valve - Diaphragm Valve BS 5156, NFE 29
GB 12240 General Valve - Iron Plug Valve API 593
GB 12241 Safety Valve - General Requirements ISO 4126
GB 12242 Safety Valve - Characteristic Testing Solution ANSI/ASME PTC 25.3
GB 12243 Direct Spring-Loaded Safety Valve JIS B 8210
GB 12244 Pressure Reducing Valve - General Requirements JIS B 8372, B8410
GB 12245 Pressure Reducing Valve - Characteristic Testing Solution JIS B 8372, B8410
GB 12246 Pilot Operated Pressure Reducing Valve JIS B 8372, DSS 405
GB 12247 Steam Trap Valve - Classification ISO 6704
GB 12248 Steam Trap Valve - Technology Terms ISO 6552
GB 12249 Steam Trap Valve - Marking ISO 6553
GB 12250 Steam Trap Valve - Face-to-Face Dimensions ISO 6554
GB 12251 Steam Trap Valve - Testing Solution ISO 6948, 7841, 7842
GB/T 13927 General Valve - Pressure Testing ISO 5208
JB/T 6899-93 Valve Fire-Proof Test ISO 10497
JB/T 7927-95 Valve Casting Steelware Out-Form Quality Requirements MSS SP-55
ZBJ 16006-90 Inspection and Testing of Valve API 598
Code GB Standard Name
GB 12227 General Valve - Ductile Cast Iron Technology Requirements
GB 12235 General Valve - Flanged Steel Stop and Lift Check Valve
GB 12236 General Valve - Steel Swing Check Valve
GB/T 13932 General Valve - Iron Swing Check Valve
GB/T 15185 Iron and Copper Ball Valve
GB/T 15188.1 Valve Face-to-Face Dimensions - Butt-Welding Ends Valve
GB/T 15188.2 Valve Face-to-Face Dimensions - Wafer Ends Valve
GB/T 15188.3 Valve Face-to-Face Dimensions - Female Screw-Down Valve
GB/T 15188.4 Valve Face-to-Face Dimensions - Male Screw-Down Valve
JB 93 Handle
JB/T 450 PN16-32.0 MPa Forging Angle Type High-Pressure Valve, Fastener, and Technology Requirements
JB/T 7745-95 Pipeline Ball Valve
JB/T 8527-97 Metal Sealing Butterfly Valve
JB/T 8473-96 Instrument Valve Series
ZBJ 16004-88 Reducing Valve Type and Basing Coefficient
ZBJ 16007-90 Steam Trap Valve Technology Terms
ZBJ 16009-90 Valve Pneumatic Actuator Technology Terms

Fluid Control Institute (FCI) Standards

Standards for fluid control and conditioning equipment

The Fluid Control Institute (FCI) provides standards to assist in understanding and using control valves, solenoid valves, and regulators.

Code FCI Standard Name
ANSI/FCI 70-2 Control Valve Seat Leakage
ANSI/FCI 70-3 Control Valve Aerodynamic Noise Prediction
ANSI/FCI 91-1 Qualification of Control Valve Stem Seals
ANSI/FCI 85-1 Method of Determining the Thermal Expansion of a Filled Thermal System
FCI 68-2 Procedure in Rating Flow and Pressure Characteristics of Solenoid Valves for Liquid Service
FCI 75-1 Test Conditions and Procedures for Measuring Electrical Characteristics of Solenoid Valves
FCI 82-1 Recommended Methods for Testing and Classifying the Water Hammer Characteristics of Electrically Operated Valves
ANSI/FCI 69-1 Pressure Ratings of Traps

Industrial Applications

Oil & Gas

Upstream, midstream, and downstream operations, including drilling, refining, and transportation.

Chemical Processing

Handling corrosive and hazardous chemicals in various chemical plants.

Power Generation

Steam, water, and fuel systems in thermal, nuclear, and hydroelectric plants.

Water Treatment

Municipal water supply, wastewater treatment, and industrial water management.

HVAC

Heating, ventilation, and air conditioning systems in commercial and industrial buildings.

Pharmaceutical & Food

Sterile and hygienic applications, precise flow control in sensitive industries.

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