High-temperature Ss309s Ferrules And Pipe Fittings Designed To Protect Superheater Tubes From Flue Gas Erosion And Thermal Degradation
309s stainless steel ferrules and pipe fittings offer high-temperature erosion and corrosion protection for superheater tubes in boilers and heat exchangers.
High-temperature Ss309s Ferrules And Pipe Fittings Designed To Protect Superheater Tubes From Flue Gas Erosion And Thermal Degradation
309s stainless steel ferrules and pipe fittings offer high-temperature erosion and corrosion protection for superheater tubes in boilers and heat exchangers.
309S stainless steel ferrules and fittings are specialized components engineered for erosion shielding in superheater and reheater tube assemblies of power boilers. Manufactured from low-carbon SS309S—a variant of SS309 with enhanced weldability—they provide excellent resistance against high-temperature oxidation and carbide precipitation.
Containing approximately 23% chromium and 13% nickel, SS309S maintains structural integrity and anti-corrosion properties in temperatures up to 1000–1100°C (1832–2012°F). These ferrules are widely used to protect tube ends, elbows, and entry zones from abrasive flue gas and fly ash impact.
309S stainless steel is the ideal solution for superheater erosion shields operating in high-temperature steam and combustion atmospheres. Its low carbon content enhances post-weld corrosion resistance, while its high Cr-Ni matrix delivers excellent oxidation protection and mechanical strength.
Incorporating 309S ferrules in boiler assemblies significantly extends tube life, reduces erosion-induced failures, and improves system reliability. They are easy to install, replace, and maintain—making them a cost-effective and dependable solution for modern heat recovery applications.
Technical specifications including chemical composition, mechanical and thermal properties.
| Grade | C | Mn | Si | P | S | Cr | Ni | Fe |
|---|---|---|---|---|---|---|---|---|
| SS 309 | 0.20 max | 2.0 max | 0.75 max | 0.045 max | 0.030 max | 22.0 – 24.0 | 12.0 – 15.0 | Balance |
| SS 309S | 0.08 max | 2.0 max | 0.75 max | 0.045 max | 0.030 max | 22.0 – 24.0 | 12.0 – 15.0 | Balance |
| Property | Metric | Imperial |
|---|---|---|
| Density | 8 g/cm3 | 0.289 lb/in3 |
| Melting Point | 1455°C | 2650°F |
Physical properties of SS 309 stainless steels, including density, thermal expansion, and specific heat.
| Property | Metric | Imperial |
|---|---|---|
| Tensile Strength | 620 MPa | 89,900 psi |
| Yield Strength (0.2%) | 310 MPa | 45,000 psi |
| Izod Impact | 120–165 J | 88.5–122 ft-lb |
| Shear Modulus | 77 GPa | 11,200 ksi |
| Elastic Modulus | 200 GPa | 29,008 ksi |
| Poisson’s Ratio | 0.27 – 0.30 | 0.27 – 0.30 |
| Elongation at Break | 45% | 45% |
| Hardness, Brinell | 147 | 147 |
| Hardness, Rockwell B | 85 | 85 |
| Hardness, Vickers | 169 | 169 |
| Property | Metric | Imperial |
|---|---|---|
| Thermal Expansion Coefficient (0–100°C) | 14.9 μm/m·°C | 8.28 μin/in·°F |
| Thermal Conductivity (0–100°C) | 15.6 W/m·K | 108 BTU in/hr·ft²·°F |
| Standard 1 | Standard 2 | Standard 3 | Standard 4 |
|---|---|---|---|
| ASTM A167 | ASME SA249 | ASTM A314 | ASTM A580 |
| ASTM A249 | ASME SA312 | ASTM A358 | FED QQ-S-763 |
| ASTM A276 | ASME SA358 | ASTM A403 | FED QQ-S-766 |
| ASTM A473 | ASME SA403 | ASTM A409 | MIL-S-862 |
| ASTM A479 | ASME SA409 | ASTM A511 | SAE J405 (30309) |
| DIN 1.4828 | ASTM A312 | ASTM A554 | SAE 30309 |
| 309 | 309S | 309H |
|---|---|---|
| UNS S30900 | UNS S30908 | UNS S30909 |
| ASTM A240 | ASTM A240 | ASTM A240 |
| ASTM A480 | ASTM A480 | ASTM A480 |
| ASME SA240 | ASME SA240 | ASME SA240 |
| AMS 5523 | AMS 5523 | AMS 5523 |
We stock stainless steels in a multitude of shapes and sizes.
We support our stainless steel stock with a wide range of shapes and sizes to suit your engineering applications. We hold thirteen different types of shapes to support the grades of material we stock, including bars, sheets and plates. Our stainless steel shapes are available in various grades, including 304, 304L, 316, and 316L, each offering unique properties to meet specific application requirements. Whether you need flat bars for structural support, round bars for machining, or sheets and plates for fabrication, we have the right stainless steel shape for your project.
Stainless Carbon Steel Composite Pipe
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Material-Specific Erosion Shields
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| Grade | C (% max) | Mn (% max) | Si (% max) | P (% max) | S (% max) | Cr (%) | Ni (%) | Mo (%) | N (% max) |
|---|---|---|---|---|---|---|---|---|---|
| 304 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-11.0 | - | 0.10 |
| 304L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 18.0-20.0 | 8.0-12.0 | - | 0.10 |
| 316 | 0.08 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
| 316L | 0.03 | 2.00 | 1.00 | 0.045 | 0.030 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.10 |
The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making 309S Stainless Ferrules & Fittings – Erosion Shield Solutions for Superheater Tubes ideal for harsh environments.
| Grade | Tensile Strength (min, MPa) | Yield Strength (min, MPa) | Elongation (min, %) | Hardness (max, HB) | Hardness (max, HRB) |
|---|---|---|---|---|---|
| 304 | 515 | 205 | 40 | 201 | 92 |
| 304L | 485 | 170 | 40 | 201 | 92 |
| 316 | 515 | 205 | 40 | 217 | 95 |
| 316L | 485 | 170 | 40 | 217 | 95 |
These mechanical properties make 309S Stainless Ferrules & Fittings – Erosion Shield Solutions for Superheater Tubes suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.
In order to solve the cumbersome and difficult to remember stainless steel grades, improve the practicability of the brand representation, and the contrast with the international standard grades, China has formulated the "Universal Code System for Steel and Alloy Grades", such as 06Cr19Ni10, corresponding to 304. Different grades of stainless steel have different ingredients, but they all have a national standard. The standards of each country are also different.
| No | China (GB) | Japan (JIS) | American | Korea (KS) | EU (BS EN) | India (IS) | Australia (AS) | Taiwan (CNS) | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Old | New (07.10) | SUS | ASTM | UNS | STS | EN | IS | AS | CNS | |
| Austenitic Stainless Steel | ||||||||||
| 1 | 1Cr17Mn6Ni5N | 12Cr17Mn6Ni5N | SUS201 | 201 | S20100 | STS201 | 1.4372 | 10Cr17Mn6Ni4N20 | 201-2 | 201 |
| 2 | 1Cr18Mn8Ni5N | 12Cr18Mn9Ni5N | SUS202 | 202 | S20200 | STS202 | 1.4373 | — | — | 202 |
| 3 | 1Cr17Ni7 | 12Cr17Ni7 | SUS301 | 301 | S30100 | STS301 | 1.4319 | 10Cr17Ni7 | 301 | 301 |
| 4 | 0Cr18Ni9 | 06Cr19Ni10 | SUS304 | 304 | S30400 | STS304 | 1.4301 | 07Cr18Ni9 | 304 | 304 |
| 5 | 00Cr19Ni10 | 022Cr19Ni10 | SUS304L | 304L | S30403 | STS304L | 1.4306 | 02Cr18Ni11 | 304L | 304L |
| 6 | 0Cr19Ni9N | 06Cr19Ni10N | SUS304N1 | 304N | S30451 | STS304N1 | 1.4315 | — | 304N1 | 304N1 |
| 7 | 0Cr19Ni10NbN | 06Cr19Ni9NbN | SUS304N2 | XM21 | S30452 | STS304N2 | — | — | 304N2 | 304N2 |
| 8 | 00Cr18Ni10N | 022Cr19Ni10N | SUS304LN | 304LN | S30453 | STS304LN | — | — | 304LN | 304LN |
| 9 | 1Cr18Ni12 | 10Cr18Ni12 | SUS305 | 305 | S30500 | STS305 | 1.4303 | — | 305 | 305 |
| 10 | 0Cr23Ni13 | 06Cr23Ni13 | SUS309S | 309S | S30908 | STS309S | 1.4833 | — | 309S | 309S |
| 11 | 0Cr25Ni20 | 06Cr25Ni20 | SUS310S | 310S | S31008 | STS310S | 1.4845 | — | 310S | 310S |
| 12 | 0Cr17Ni12Mo2 | 06Cr17Ni12Mo2 | SUS316 | 316 | S31600 | STS316 | 1.4401 | 04Cr17Ni12Mo2 | 316 | 316 |
| 13 | 0Cr18Ni12Mo3Ti | 06Cr17Ni12Mo2Ti | SUS316Ti | 316Ti | S31635 | — | 1.4571 | 04Cr17Ni12MoTi20 | 316Ti | 316Ti |
| 14 | 00Cr17Ni14Mo2 | 022Cr17Ni12Mo2 | SUS316L | 316L | S31603 | STS316L | 1.4404 | 02Cr17Ni12Mo2 | 316L | 316L |
| 15 | 0Cr17Ni12Mo2N | 06Cr17Ni12Mo2N | SUS316N | 316N | S31651 | STS316N | — | — | 316N | 316N |
| 16 | 00Cr17Ni13Mo2N | 022Cr17Ni13Mo2N | SUS316LN | 316LN | S31653 | STS316LN | 1.4429 | — | 316LN | 316LN |
| 17 | 0Cr18Ni12Mo2Cu2 | 06Cr18Ni12Mo2Cu2 | SUS316J1 | — | — | STS316J1 | — | — | 316J1 | 316J1 |
| 18 | 00Cr18Ni14Mo2Cu2 | 022Cr18Ni14Mo2Cu2 | SUS316J1L | — | — | STS316J1L | — | — | — | 316J1L |
| 19 | 0Cr19Ni13Mo3 | 06Cr19Ni13Mo3 | SUS317 | 317 | S31700 | STS317 | — | — | 317 | 317 |
| 20 | 00Cr19Ni13Mo3 | 022Cr19Ni13Mo3 | SUS317L | 317L | S31703 | STS317L | 1.4438 | — | 317L | 317L |
| 21 | 0Cr18Ni10Ti | 06Cr18Ni11Ti | SUS321 | 321 | S32100 | STS321 | 1.4541 | 04Cr18Ni10Ti20 | 321 | 321 |
| 22 | 0Cr18Ni11Nb | 06Cr18Ni11Nb | SUS347 | 347 | S34700 | STS347 | 1.4550 | 04Cr18Ni10Nb40 | 347 | 347 |
| Austenitic-Ferritic Stainless Steel (Duplex) | ||||||||||
| 23 | 0Cr26Ni5Mo2 | — | SUS329J1 | 329 | S32900 | STS329J1 | 1.4477 | — | 329J1 | 329J1 |
| 24 | 00Cr18Ni5Mo3Si2 | 022Cr19Ni5Mo3Si2N | SUS329J3L | — | S31803 | STS329J3L | 1.4462 | — | 329J3L | 329J3L |
| Ferritic Stainless Steel | ||||||||||
| 25 | 0Cr13Al | 06Cr13Al | SUS405 | 405 | S40500 | STS405 | 1.4002 | 04Cr13 | 405 | 405 |
| 26 | — | 022Cr11Ti | SUH409 | 409 | S40900 | STS409 | 1.4512 | — | 409L | 409L |
| 27 | 00Cr12 | 022Cr12 | SUS410L | — | — | STS410L | — | — | 410L | 410L |
| 28 | 1Cr17 | 10Cr17 | SUS430 | 430 | S43000 | STS430 | 1.4016 | 05Cr17 | 430 | 430 |
| 29 | 1Cr17Mo | 10Cr17Mo | SUS434 | 434 | S43400 | STS434 | 1.4113 | — | 434 | 434 |
| 30 | — | 022Cr18NbTi | — | — | S43940 | — | 1.4509 | — | 439 | 439 |
| 31 | 00Cr18Mo2 | 019Cr19Mo2NbTi | SUS444 | 444 | S44400 | STS444 | 1.4521 | — | 444 | 444 |
| Martensitic Stainless Steel | ||||||||||
| 32 | 1Cr12 | 12Cr12 | SUS403 | 403 | S40300 | STS403 | — | — | 403 | 403 |
| 33 | 1Cr13 | 12Cr13 | SUS410 | 410 | S41000 | STS410 | 1.4006 | 12Cr13 | 410 | 410 |
| 34 | 2Cr13 | 20Cr13 | SUS420J1 | 420 | S42000 | STS420J1 | 1.4021 | 20Cr13 | 420 | 420J1 |
| 35 | 3Cr13 | 30Cr13 | SUS420J2 | — | — | STS420J2 | 1.4028 | 30Cr13 | 420J2 | 420J2 |
| 36 | 7Cr17 | 68Cr17 | SUS440A | 440A | S44002 | STS440A | — | — | 440A | 440A |
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