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Ferritic stainless steel tubes

Ferritic stainless steel tubes

High-temperature Solutions For Boiler Pipelines And Industrial Piping

Ferritic stainless steel tubes are a crucial component in various industries due to their unique combination of strength, durability, and corrosion resistance.

Ferritic stainless steel tubes

High-temperature Solutions For Boiler Pipelines And Industrial Piping

Ferritic stainless steel tubes are a crucial component in various industries due to their unique combination of strength, durability, and corrosion resistance.

Ferritic Stainless Steel Tubes
347 Stainless tube
Ferritic Stainless Squarel Tubes

Ferritic stainless steel tubes are essential for industries requiring robust corrosion resistant tubes and high temperature tubing, particularly in boiler pipeline protection where oxidation and erosion pose significant threats. These tubes, characterized by high chromium content (10.5-30%) and low carbon ( Conforming to standards like ASTM A268 and A240, grades such as 409, 430, and 439 ensure reliable performance in power generation, petrochemical processing, and automotive exhaust systems, with seamless or welded constructions optimized for pressures up to 10 MPa and temperatures exceeding 800°C.

Produced through hot extrusion or cold pilgering, ferritic stainless steel tubes benefit from annealing treatments that enhance ductility while preserving their ferritic microstructure and magnetic properties. The absence of nickel reduces costs compared to austenitic alternatives, yet provides superior thermal conductivity—up to twice that of 304 stainless steel—and lower thermal expansion, minimizing distortion in fluctuating heat cycles typical of heat exchanger tubes. Stabilized variants like Type 439, with titanium additions, prevent sensitization and carbide precipitation during welding, making them ideal for erosion resistant steel pipes in flue gas desulfurization units and furnace components where abrasive particulates accelerate wear.

In boiler pipeline protection, these tubes excel by mitigating steam-side erosion and fireside corrosion from sulfurous environments, with high-chromium grades like 446 offering scaling resistance up to 1100°C. Rigorous quality controls include ultrasonic testing, hydrostatic pressure verification, and flattening tests, yielding minimum tensile strengths of 380-600 MPa and elongations of 20-30% for sustained integrity under cyclic loading. Surface options range from annealed and pickled to bright annealed, with protective coatings like electropolishing for enhanced hygiene in food processing lines.

Relative to martensitic steels, ferritic stainless steel tubes demonstrate better intergranular corrosion resistance and formability, supporting fabrication into elbows, reducers, and custom bends per ASTM A403. Their eco-friendly profile—fully recyclable and free of costly alloys—aligns with sustainable practices, while moderate toughness suits non-impact applications like catalytic converters and water heaters. Available in diameters from 6-610 mm and wall thicknesses of 1-30 mm, they cater to diverse industrial piping needs, from marine exhausts to chemical reactors.

Tackling prevalent issues such as tube wall thinning from fly ash erosion or chloride-induced pitting, corrosion resistant tubes like these extend operational life by 40-60% in harsh settings, lowering downtime and repair expenses. For engineers addressing boiler pipe protection solutions or seeking high temperature tubing for reformers, ferritic stainless steel tubes offer a versatile, high-value choice, backed by proven efficacy in global energy infrastructures.

Chemical Composition

Typical composition for common ferritic grades (wt. % max unless specified; balance Fe).

Chemical Composition of Ferritic Stainless Steel Tubes
Grade C Mn Si P S Cr Ni Ti or Others
409 0.08 1.00 1.00 0.045 0.045 10.5-11.75 0.50 Ti: 6xC min - 0.75 max
430 0.12 1.00 1.00 0.040 0.030 16.0-18.0 0.75 -
439 0.03 1.00 1.00 0.040 0.030 17.0-19.0 0.50 Ti: 0.15-0.45
444 0.025 1.00 1.00 0.040 0.030 17.5-19.5 1.00 Mo: 1.75-2.50; Ti: 5x(C+N) min - 0.8 max; Nb: 0.3-0.8
446 0.20 1.25 1.00 0.040 0.030 23.0-27.0 0.25 Al: 0.10-0.50 (optional)

Mechanical Properties

Minimum values at room temperature for annealed condition.

Mechanical Properties of Ferritic Stainless Steel Tubes
Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Hardness (HB max)
409 380 205 20 179
430 450 205 22 183
439 415 205 28 179
444 415 205 20 190
446 435 275 20 217

Key Benefits

Exceptional Corrosion Resistance

High chromium forms a protective oxide layer, shielding against pitting and oxidation in harsh industrial settings.

High-Temperature Stability

Maintains integrity up to 800°C with low expansion, ideal for boiler and furnace applications.

Erosion and Wear Resistance

Resists abrasive flows and thermal fatigue, extending lifespan in erosion-prone pipelines.

Superior Weldability

Stabilized grades enable easy fusion welding without post-heat treatment in many cases.

Cost-Effective Durability

Nickel-free composition lowers costs while delivering austenitic-level performance.

Eco-Friendly Recyclability

Magnetic and fully recyclable, supporting sustainable manufacturing practices.

Main Standards Covered

  • ASTM A268 – Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for General Service
  • JIS G3463 – Stainless Steel Tubes for Boiler and Heat Exchangers
  • GB/T 30065 – Welded Ferritic Stainless Steel Tubes for Feedwater Heaters
  • GB/T 30066 – Welded Ferritic Stainless Steel Tubes for Heat Exchangers and Condensers
Ferritic Stainless Steel Grades – Features & Applications
Grade Key Feature Typical Applications
430 Basic ferritic grade with good resistance to nitric acid, sulfur gases, and organic/food acids Food processing equipment, chemical environments, decorative applications
405 Lower chromium with added aluminum to prevent hardening when cooled from high temperatures Heat exchangers, thermal components
409 Lowest chromium content; most economical ferritic grade Mufflers, automotive exhaust components, exterior non-critical parts
434 Improved corrosion resistance with added molybdenum Automotive trim, fasteners, architectural components
436 Enhanced corrosion and heat resistance with columbium (niobium) Deep-drawn parts, industrial components
442 Higher chromium content for improved scaling resistance Furnace parts, heater components
446 Highest chromium among listed grades; excellent high-temperature corrosion resistance Oxidizing and sulfuric atmospheres, high-temperature furnace applications

Comparison Chart

Stainless Steel Grade Cross-Reference Table
GB ISO Unified
Digital Code
ASTM / ASME UNS Code EN Code Company
Commercial Grade
06Cr13Al S11348 405 S40500 1.4002
409 409L S40900 1.4512
0Cr13SiAl 1.4724 SIC9(Sanyo)/
1C256(Sandvik)
10Cr17 S11710 430 S43000 1.4016
022Cr18Ti S11863 439 S43035 1.451
019Cr19Mo2NbTi S11972 444 S44400 1.4521
0Cr18SiAl 1.4742 SIC10(Sanyo)/
1C356(Sandvik)
0Cr24SiAl 1.4762 SIC12(Sanyo)
16Cr25N S12550 TP446-1/TP446-2 S44600 1.4762 2C52/2C48(Sandvik)
1Cr25Ti QS25T(Sanyo)
00Cr27Mo3Ni2TiNb S44660 S44660 Sea-Cure(Plymouth Tube)
00Cr29Mo4TiNb S44735 S44735 AL29-4C(ATI)
00Cr29Mo4Ni2TiNb S44736 S44736 AL29-4-2(ATI)
S44300 S44300 1.4522 443

Ferritic stainless steels, which are part of the 400 series of stainless alloys, have chromium as their major alloying element and are typically low in carbon content. Their ductility and formability are lower than those of the austenitic grades. The corrosion resistance is comparable to that of austenitic stainless steels in certain applications. Thermal conductivity is about half that of carbon steels.

Ferritic stainless steels are magnetic and generally have good ductility. They can be welded or fabricated without difficulty. These grades can be processed to develop an aesthetically pleasing, bright finish and are therefore sometimes used for automotive trim and appliance molding.

They are also commonly used in functional applications where cost is a significant factor, such as automotive exhaust systems, catalytic converters, radiator caps, and chimney liners. These grades can be hardened by cold rolling, although not to the same extent as austenitic alloys.

Application Industries

Power Generation
Petrochemical & Refinery Systems
Heat Exchangers & Condensers
Boilers & Pressure Equipment
Automotive Components
Food Processing & Organic Chemicals
Feedwater Heater Systems
Industrial Exhaust & Gas Treatment

FAQs

Their high chromium enables a stable oxide layer for oxidation and erosion resistance up to 800°C, outperforming carbon steels in corrosive flue gases.

Ferritic offer better stress corrosion cracking resistance and lower cost, with comparable pitting protection but higher thermal conductivity for heat transfer.

Yes, stabilized grades like 439 weld easily via TIG or ERW, minimizing cracking risks in high-temperature applications.

Ferritic stainless steel is frequently used in the manufacture of waterheating appliances due to its excellent formability and its extremely high resistance to such shortcomings as pitting and stress corrosion cracking associated with austenitic stainless steel.
Stainless Steel Shapes Background

Stainless Steel Shapes

We stock stainless steels in a multitude of shapes and sizes.

We support our stainless steel stock with a wide range of shapes and sizes to suit your engineering applications. We hold thirteen different types of shapes to support the grades of material we stock, including bars, sheets and plates. Our stainless steel shapes are available in various grades, including 304, 304L, 316, and 316L, each offering unique properties to meet specific application requirements. Whether you need flat bars for structural support, round bars for machining, or sheets and plates for fabrication, we have the right stainless steel shape for your project.

Ferritic stainless steel tubes Standard Specifications

Chemical Composition of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade C (% max) Mn (% max) Si (% max) P (% max) S (% max) Cr (%) Ni (%) Mo (%) N (% max)
304 0.08 2.00 1.00 0.045 0.030 18.0-20.0 8.0-11.0 - 0.10
304L 0.03 2.00 1.00 0.045 0.030 18.0-20.0 8.0-12.0 - 0.10
316 0.08 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10
316L 0.03 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10

The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Ferritic stainless steel tubes ideal for harsh environments.

Mechanical Properties of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade Tensile Strength (min, MPa) Yield Strength (min, MPa) Elongation (min, %) Hardness (max, HB) Hardness (max, HRB)
304 515 205 40 201 92
304L 485 170 40 201 92
316 515 205 40 217 95
316L 485 170 40 217 95

These mechanical properties make Ferritic stainless steel tubes suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.

Comparison table of stainless steel brands of various countries

In order to solve the cumbersome and difficult to remember stainless steel grades, improve the practicability of the brand representation, and the contrast with the international standard grades, China has formulated the "Universal Code System for Steel and Alloy Grades", such as 06Cr19Ni10, corresponding to 304. Different grades of stainless steel have different ingredients, but they all have a national standard. The standards of each country are also different.

Stainless Steel Grade Equivalents Across Standards
No China (GB) Japan (JIS) American Korea (KS) EU (BS EN) India (IS) Australia (AS) Taiwan (CNS)
Old New (07.10) SUS ASTM UNS STS EN IS AS CNS
Austenitic Stainless Steel
1 1Cr17Mn6Ni5N 12Cr17Mn6Ni5N SUS201 201 S20100 STS201 1.4372 10Cr17Mn6Ni4N20 201-2 201
2 1Cr18Mn8Ni5N 12Cr18Mn9Ni5N SUS202 202 S20200 STS202 1.4373 202
3 1Cr17Ni7 12Cr17Ni7 SUS301 301 S30100 STS301 1.4319 10Cr17Ni7 301 301
4 0Cr18Ni9 06Cr19Ni10 SUS304 304 S30400 STS304 1.4301 07Cr18Ni9 304 304
5 00Cr19Ni10 022Cr19Ni10 SUS304L 304L S30403 STS304L 1.4306 02Cr18Ni11 304L 304L
6 0Cr19Ni9N 06Cr19Ni10N SUS304N1 304N S30451 STS304N1 1.4315 304N1 304N1
7 0Cr19Ni10NbN 06Cr19Ni9NbN SUS304N2 XM21 S30452 STS304N2 304N2 304N2
8 00Cr18Ni10N 022Cr19Ni10N SUS304LN 304LN S30453 STS304LN 304LN 304LN
9 1Cr18Ni12 10Cr18Ni12 SUS305 305 S30500 STS305 1.4303 305 305
10 0Cr23Ni13 06Cr23Ni13 SUS309S 309S S30908 STS309S 1.4833 309S 309S
11 0Cr25Ni20 06Cr25Ni20 SUS310S 310S S31008 STS310S 1.4845 310S 310S
12 0Cr17Ni12Mo2 06Cr17Ni12Mo2 SUS316 316 S31600 STS316 1.4401 04Cr17Ni12Mo2 316 316
13 0Cr18Ni12Mo3Ti 06Cr17Ni12Mo2Ti SUS316Ti 316Ti S31635 1.4571 04Cr17Ni12MoTi20 316Ti 316Ti
14 00Cr17Ni14Mo2 022Cr17Ni12Mo2 SUS316L 316L S31603 STS316L 1.4404 02Cr17Ni12Mo2 316L 316L
15 0Cr17Ni12Mo2N 06Cr17Ni12Mo2N SUS316N 316N S31651 STS316N 316N 316N
16 00Cr17Ni13Mo2N 022Cr17Ni13Mo2N SUS316LN 316LN S31653 STS316LN 1.4429 316LN 316LN
17 0Cr18Ni12Mo2Cu2 06Cr18Ni12Mo2Cu2 SUS316J1 STS316J1 316J1 316J1
18 00Cr18Ni14Mo2Cu2 022Cr18Ni14Mo2Cu2 SUS316J1L STS316J1L 316J1L
19 0Cr19Ni13Mo3 06Cr19Ni13Mo3 SUS317 317 S31700 STS317 317 317
20 00Cr19Ni13Mo3 022Cr19Ni13Mo3 SUS317L 317L S31703 STS317L 1.4438 317L 317L
21 0Cr18Ni10Ti 06Cr18Ni11Ti SUS321 321 S32100 STS321 1.4541 04Cr18Ni10Ti20 321 321
22 0Cr18Ni11Nb 06Cr18Ni11Nb SUS347 347 S34700 STS347 1.4550 04Cr18Ni10Nb40 347 347
Austenitic-Ferritic Stainless Steel (Duplex)
23 0Cr26Ni5Mo2 SUS329J1 329 S32900 STS329J1 1.4477 329J1 329J1
24 00Cr18Ni5Mo3Si2 022Cr19Ni5Mo3Si2N SUS329J3L S31803 STS329J3L 1.4462 329J3L 329J3L
Ferritic Stainless Steel
25 0Cr13Al 06Cr13Al SUS405 405 S40500 STS405 1.4002 04Cr13 405 405
26 022Cr11Ti SUH409 409 S40900 STS409 1.4512 409L 409L
27 00Cr12 022Cr12 SUS410L STS410L 410L 410L
28 1Cr17 10Cr17 SUS430 430 S43000 STS430 1.4016 05Cr17 430 430
29 1Cr17Mo 10Cr17Mo SUS434 434 S43400 STS434 1.4113 434 434
30 022Cr18NbTi S43940 1.4509 439 439
31 00Cr18Mo2 019Cr19Mo2NbTi SUS444 444 S44400 STS444 1.4521 444 444
Martensitic Stainless Steel
32 1Cr12 12Cr12 SUS403 403 S40300 STS403 403 403
33 1Cr13 12Cr13 SUS410 410 S41000 STS410 1.4006 12Cr13 410 410
34 2Cr13 20Cr13 SUS420J1 420 S42000 STS420J1 1.4021 20Cr13 420 420J1
35 3Cr13 30Cr13 SUS420J2 STS420J2 1.4028 30Cr13 420J2 420J2
36 7Cr17 68Cr17 SUS440A 440A S44002 STS440A 440A 440A

Industry Applications

Seamless pipes are critical in various industries thanks to their excellent strength, temperature resistance, and structural uniformity. They ensure safe and efficient performance in demanding environments.

Power Generation

Used in steam pipelines, boiler tubes, superheaters, and heat exchangers for high-temperature and high-pressure conditions in power plants.

Oil & Gas Industry

Transports crude oil, natural gas, and petroleum products in pipelines and refinery units, handling high-pressure and corrosion.

Chemical & Petrochemical

Handles chemicals, gases, and hazardous substances in reactors and heat exchangers, ensuring safe processing.

Mechanical & Automotive

Applied in automotive systems and machinery for fluid conveyance and precision components requiring strength and accuracy.

Construction & Structural

Used in structural support, water and sewage systems, and building frameworks for strength and corrosion resistance.

Marine & Shipbuilding

Utilized in hydraulic and engine systems onboard, resisting corrosion in marine environments.

Aerospace & Defense

Employed in aircraft and military equipment for hydraulic systems and structural components.

Food & Pharmaceuticals

Stainless pipes for hygienic transport of food and pharmaceutical products, maintaining sterility.

Mining & Slurry Transport

Designed for transporting slurries and chemicals in mining, withstanding abrasion and harsh conditions.

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