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Stainless steel corrugated tube

Stainless steel corrugated tube

Stainless steel corrugated tube is usually used in heat exchange equipment.

Stainless steel corrugated tube

Stainless steel corrugated tube is usually used in heat exchange equipment.

Stainless Corrugated Tubes
Corrosion Resistant Flexible Pipes
High Pressure Corrugated Hoses
Boiler Expansion Tubing

Stainless steel corrugated tubes are specialized flexible components engineered for high-pressure and high-temperature applications, delivering robust corrosion resistant flexible pipes in dynamic industrial environments. Formed by helically or annularly corrugating seamless or welded base tubes, these products provide exceptional axial elongation, compression, and angular deflection capabilities, making them indispensable for expansion joints, metal hoses, and vibration isolators. Primarily constructed from austenitic grades like 304L, 316L, and 321, they conform to ASTM A312, ASME B31.3, and EJMA standards, offering superior resistance to pitting, crevice corrosion, and fatigue in aggressive conditions such as seawater, acids, and high-velocity fluids. Ideal for high pressure corrugated hoses in petrochemical transfer lines and marine exhaust systems, these tubes withstand pressures up to 100 bar and temperatures from -200°C to 600°C, preventing leaks and structural failures in rigid piping setups.

The corrugation process, achieved through hydraulic forming or rotary rolling on parent tubes with 0.5-3mm wall thicknesses, enhances flexibility without sacrificing the alloy's inherent corrosion resistance, with 316L variants featuring 2-3% molybdenum for enhanced performance in chloride-rich settings like desalination plants. Low-carbon formulations (boiler expansion tubing. Available in nominal diameters from 1/4" to 12" (6-300mm), with convolution pitches of 8-20mm and heights of 3-10mm, these tubes accommodate custom designs including braided reinforcements for burst protection and flanged ends for straightforward integration into industrial corrugated steel pipes assemblies, ensuring compliance with API 661 for air-cooled heat exchangers.

In vibration-intensive applications, such as pump discharges or compressor hoses, the corrugated geometry absorbs axial, lateral, and angular movements up to 30° while resisting erosion from abrasive slurries, with finishes ranging from mill to electropolished (Ra corrosion resistant flexible pipes must endure H2S and CO2 per NACE MR0175.

Relative to copper or carbon steel options, stainless steel corrugated tubes achieve 5-10x extended service life in corrosive atmospheres thanks to their self-passivating chromium oxide layer, featuring lower thermal expansion (16-18 x 10^-6/°C) to lessen stress in fluctuating boiler operations. Duplex grades like 2205 furnish hybrid strength for high-pressure subsea hoses, but austenitic prevalence in flexibility favors them for high pressure corrugated hoses in automotive exhausts and aerospace ducts. Their recyclability (up to 95%) and non-magnetic attributes (permeability

Confronting critical issues like thermal fatigue in expansion loops or chloride pitting in coastal setups, these tubes diminish unplanned downtime by 50-70% via innate vibration damping and erosion barriers, adhering to ASME Section VIII for pressure vessels. Whether utilized for boiler expansion tubing in power generation or versatile industrial corrugated steel pipes in mining slurry lines, stainless steel corrugated tubes furnish adaptable, resilient operation with validated success across worldwide severe-duty industries, enabling engineers to craft more secure and effective systems.

Compared with ordinary seamless steel pipes, stainless steel corrugated tubes offer a larger heat exchange area, smaller tube wall thermal resistance, and excellent heat transfer coefficients. This makes them an innovative, high-efficiency heat exchange solution that has been widely adopted in heat exchange equipment as a replacement for traditional tubes.

Heat exchanger stainless steel corrugated tubes are thin-walled tubes with continuously tangent large and small arcs forming internal and external corrugations. This design creates three-dimensional fluid movement, resulting in intense turbulence even at low flow rates. The thin tube wall minimizes temperature gradients, significantly reducing thermal resistance and improving overall heat transfer efficiency.

Stainless steel corrugated tube showing its unique wave structure
Close-up view of stainless steel corrugated tube

Properties and Specifications

Stainless steel corrugated tubes are renowned for their flexibility, durability, and resistance to high temperatures. They are commonly utilized in heating systems, air conditioning, solar technology, and various applications requiring reliable, versatile piping solutions.

Materials

Typically manufactured from 1.4301, 1.4404, or 1.4571 grades, offering excellent corrosion resistance and mechanical properties suitable for diverse environments.

Dimensions

Available with nominal diameters ranging from DN12 to DN50. Lengths can be customized according to specific project requirements.

Stainless steel corrugated tube showing its unique wave structure
Close-up view of stainless steel corrugated tube

Advantages for Heat Exchangers

  1. Enhanced Heat Transfer Efficiency: The uneven surface creates strong turbulence, significantly improving heat transfer coefficients. Overall efficiency is 2-3 times higher than conventional tube designs.
  2. High Temperature and Pressure Resistance: Despite thin walls (0.6-1.2mm), the specialized forming process and arc shape enhance pressure capacity. Suitable for temperatures up to 350°C with excellent adaptability to temperature differentials.
  3. Self-Cleaning Properties: Thermal expansion and contraction create a self-cleaning effect, reducing scaling while compensating for thermal stress. This addresses common issues with fouling, corrosion, and blockage in heat exchangers.
  4. Improved Safety and Durability: The corrugated design reduces tube sheet thermal stress, preventing tube opening fractures and leakage for safer, longer-lasting performance.
  5. Uniform Stress Distribution: Unique "soft forming" process eliminates forced metal flow, reducing stress concentration and residual stress. This results in superior stress corrosion resistance.
  6. Cost-Effectiveness: Ultra-thin stainless steel construction extends service life while reducing material usage, weight, and operational costs. The improved performance-to-cost ratio delivers significant economic benefits.
Chemical Composition of Stainless Steel Corrugated Tubes
Grade C Mn Si P S Cr Ni Others
304L 0.03 2.00 0.75 0.045 0.030 18.0-20.0 8.0-12.0 N: 0.10
316L 0.03 2.00 0.75 0.045 0.030 16.0-18.0 10.0-14.0 Mo: 2.0-3.0
321 0.08 2.00 0.75 0.045 0.030 17.0-19.0 9.0-12.0 Ti: 5xC min
310S 0.08 2.00 1.50 0.045 0.030 24.0-26.0 19.0-22.0 -
Mechanical Properties of Stainless Steel Corrugated Tubes
Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Hardness (HB max)
304L 485 170 40 201
316L 485 170 40 217
321 515 205 40 217
310S 515 205 40 217
Technical drawing of stainless steel corrugated tube dimensions

Key Features

  • Material Excellence: Crafted from premium stainless steel grades (304, 316, 321) providing superior corrosion resistance, heat tolerance, and durability.
  • Corrugated Design: Unique ridge and groove structure enables bending and flexing without compromising structural integrity.
  • Exceptional Flexibility: Ideal for applications requiring movement, vibration absorption, or installation in confined spaces.
  • Superior Strength: Resistant to high pressure, extreme temperatures, and mechanical stress.
Hydraulic Hose Specifications
Nominal Bore (NB)
(mm)
Min. Radius Bend Without Braid Single Braid Double Braid
Static (mm) Flexing (mm) Maximum Pressure
Kg/cm2
Test Pressure
Kg/cm2
Maximum Pressure
Kg/cm2
Test Pressure
Kg/cm2
Maximum Pressure
Kg/cm2
Test Pressure
Kg/cm2
6 25 100 4 6 100 150 160 240
10 40 150 4 6 90 135 144 216
12 50 200 3 4.5 80 120 128 192
16 50 200 3 4.5 70 105 112 168
20 70 200 2 3 64 96 102 153
25 90 200 2 3 50 75 80 120
32 110 250 1.5 2.3 40 60 64 96
40 130 250 1.5 2.3 30 45 48 92
50 175 350 1.0 1.5 28 42 44 66
65 200 410 1.0 1.5 24 36 38 57
80 205 450 1.0 1.5 18 27 28 42
100 230 560 0.8 1.2 16 24 26 39
125 280 660 0.6 0.9 12 18 20 30
150 320 816 0.6 0.9 10 15 16 24
200 435 1015 0.5 0.75 8 12 12 18
316SS rigid corrugated tubes

Applications

316SS rigid corrugated tubes

Stainless steel corrugated tubes for heat exchangers are widely used in petroleum, chemical industry, power systems, and heating applications.

Plumbing and Gas Lines
Used for water, gas, or fuel transport due to its leak-proof and corrosion-resistant properties.
HVAC Systems
Employed in heating, ventilation, and air conditioning for flexible connections.
Industrial Uses
Found in chemical processing, oil and gas, and food processing industries for conveying liquids or gases.
Automotive and Aerospace
Used for exhaust systems, fuel lines, or hydraulic systems.
Solar and Heating Systems
Often used in solar water heaters or heat exchangers.
Stainless Steel Shapes Background

Stainless Steel Shapes

We stock stainless steels in a multitude of shapes and sizes.

We support our stainless steel stock with a wide range of shapes and sizes to suit your engineering applications. We hold thirteen different types of shapes to support the grades of material we stock, including bars, sheets and plates. Our stainless steel shapes are available in various grades, including 304, 304L, 316, and 316L, each offering unique properties to meet specific application requirements. Whether you need flat bars for structural support, round bars for machining, or sheets and plates for fabrication, we have the right stainless steel shape for your project.

Stainless steel corrugated tube Standard Specifications

Chemical Composition of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade C (% max) Mn (% max) Si (% max) P (% max) S (% max) Cr (%) Ni (%) Mo (%) N (% max)
304 0.08 2.00 1.00 0.045 0.030 18.0-20.0 8.0-11.0 - 0.10
304L 0.03 2.00 1.00 0.045 0.030 18.0-20.0 8.0-12.0 - 0.10
316 0.08 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10
316L 0.03 2.00 1.00 0.045 0.030 16.0-18.0 10.0-14.0 2.0-3.0 0.10

The low carbon content in 304L and 316L enhances weldability, while molybdenum in 316 and 316L improves resistance to pitting and crevice corrosion, making Stainless steel corrugated tube ideal for harsh environments.

Mechanical Properties of Stainless Hollow Sections (Grades 304, 304L, 316, 316L per ASTM A554/A312)
Grade Tensile Strength (min, MPa) Yield Strength (min, MPa) Elongation (min, %) Hardness (max, HB) Hardness (max, HRB)
304 515 205 40 201 92
304L 485 170 40 201 92
316 515 205 40 217 95
316L 485 170 40 217 95

These mechanical properties make Stainless steel corrugated tube suitable for applications requiring high strength and corrosion resistance, such as architectural structures, marine environments, and chemical processing.

Comparison table of stainless steel brands of various countries

In order to solve the cumbersome and difficult to remember stainless steel grades, improve the practicability of the brand representation, and the contrast with the international standard grades, China has formulated the "Universal Code System for Steel and Alloy Grades", such as 06Cr19Ni10, corresponding to 304. Different grades of stainless steel have different ingredients, but they all have a national standard. The standards of each country are also different.

Stainless Steel Grade Equivalents Across Standards
No China (GB) Japan (JIS) American Korea (KS) EU (BS EN) India (IS) Australia (AS) Taiwan (CNS)
Old New (07.10) SUS ASTM UNS STS EN IS AS CNS
Austenitic Stainless Steel
1 1Cr17Mn6Ni5N 12Cr17Mn6Ni5N SUS201 201 S20100 STS201 1.4372 10Cr17Mn6Ni4N20 201-2 201
2 1Cr18Mn8Ni5N 12Cr18Mn9Ni5N SUS202 202 S20200 STS202 1.4373 202
3 1Cr17Ni7 12Cr17Ni7 SUS301 301 S30100 STS301 1.4319 10Cr17Ni7 301 301
4 0Cr18Ni9 06Cr19Ni10 SUS304 304 S30400 STS304 1.4301 07Cr18Ni9 304 304
5 00Cr19Ni10 022Cr19Ni10 SUS304L 304L S30403 STS304L 1.4306 02Cr18Ni11 304L 304L
6 0Cr19Ni9N 06Cr19Ni10N SUS304N1 304N S30451 STS304N1 1.4315 304N1 304N1
7 0Cr19Ni10NbN 06Cr19Ni9NbN SUS304N2 XM21 S30452 STS304N2 304N2 304N2
8 00Cr18Ni10N 022Cr19Ni10N SUS304LN 304LN S30453 STS304LN 304LN 304LN
9 1Cr18Ni12 10Cr18Ni12 SUS305 305 S30500 STS305 1.4303 305 305
10 0Cr23Ni13 06Cr23Ni13 SUS309S 309S S30908 STS309S 1.4833 309S 309S
11 0Cr25Ni20 06Cr25Ni20 SUS310S 310S S31008 STS310S 1.4845 310S 310S
12 0Cr17Ni12Mo2 06Cr17Ni12Mo2 SUS316 316 S31600 STS316 1.4401 04Cr17Ni12Mo2 316 316
13 0Cr18Ni12Mo3Ti 06Cr17Ni12Mo2Ti SUS316Ti 316Ti S31635 1.4571 04Cr17Ni12MoTi20 316Ti 316Ti
14 00Cr17Ni14Mo2 022Cr17Ni12Mo2 SUS316L 316L S31603 STS316L 1.4404 02Cr17Ni12Mo2 316L 316L
15 0Cr17Ni12Mo2N 06Cr17Ni12Mo2N SUS316N 316N S31651 STS316N 316N 316N
16 00Cr17Ni13Mo2N 022Cr17Ni13Mo2N SUS316LN 316LN S31653 STS316LN 1.4429 316LN 316LN
17 0Cr18Ni12Mo2Cu2 06Cr18Ni12Mo2Cu2 SUS316J1 STS316J1 316J1 316J1
18 00Cr18Ni14Mo2Cu2 022Cr18Ni14Mo2Cu2 SUS316J1L STS316J1L 316J1L
19 0Cr19Ni13Mo3 06Cr19Ni13Mo3 SUS317 317 S31700 STS317 317 317
20 00Cr19Ni13Mo3 022Cr19Ni13Mo3 SUS317L 317L S31703 STS317L 1.4438 317L 317L
21 0Cr18Ni10Ti 06Cr18Ni11Ti SUS321 321 S32100 STS321 1.4541 04Cr18Ni10Ti20 321 321
22 0Cr18Ni11Nb 06Cr18Ni11Nb SUS347 347 S34700 STS347 1.4550 04Cr18Ni10Nb40 347 347
Austenitic-Ferritic Stainless Steel (Duplex)
23 0Cr26Ni5Mo2 SUS329J1 329 S32900 STS329J1 1.4477 329J1 329J1
24 00Cr18Ni5Mo3Si2 022Cr19Ni5Mo3Si2N SUS329J3L S31803 STS329J3L 1.4462 329J3L 329J3L
Ferritic Stainless Steel
25 0Cr13Al 06Cr13Al SUS405 405 S40500 STS405 1.4002 04Cr13 405 405
26 022Cr11Ti SUH409 409 S40900 STS409 1.4512 409L 409L
27 00Cr12 022Cr12 SUS410L STS410L 410L 410L
28 1Cr17 10Cr17 SUS430 430 S43000 STS430 1.4016 05Cr17 430 430
29 1Cr17Mo 10Cr17Mo SUS434 434 S43400 STS434 1.4113 434 434
30 022Cr18NbTi S43940 1.4509 439 439
31 00Cr18Mo2 019Cr19Mo2NbTi SUS444 444 S44400 STS444 1.4521 444 444
Martensitic Stainless Steel
32 1Cr12 12Cr12 SUS403 403 S40300 STS403 403 403
33 1Cr13 12Cr13 SUS410 410 S41000 STS410 1.4006 12Cr13 410 410
34 2Cr13 20Cr13 SUS420J1 420 S42000 STS420J1 1.4021 20Cr13 420 420J1
35 3Cr13 30Cr13 SUS420J2 STS420J2 1.4028 30Cr13 420J2 420J2
36 7Cr17 68Cr17 SUS440A 440A S44002 STS440A 440A 440A

Industry Applications

Seamless pipes are critical in various industries thanks to their excellent strength, temperature resistance, and structural uniformity. They ensure safe and efficient performance in demanding environments.

Power Generation

Used in steam pipelines, boiler tubes, superheaters, and heat exchangers for high-temperature and high-pressure conditions in power plants.

Oil & Gas Industry

Transports crude oil, natural gas, and petroleum products in pipelines and refinery units, handling high-pressure and corrosion.

Chemical & Petrochemical

Handles chemicals, gases, and hazardous substances in reactors and heat exchangers, ensuring safe processing.

Mechanical & Automotive

Applied in automotive systems and machinery for fluid conveyance and precision components requiring strength and accuracy.

Construction & Structural

Used in structural support, water and sewage systems, and building frameworks for strength and corrosion resistance.

Marine & Shipbuilding

Utilized in hydraulic and engine systems onboard, resisting corrosion in marine environments.

Aerospace & Defense

Employed in aircraft and military equipment for hydraulic systems and structural components.

Food & Pharmaceuticals

Stainless pipes for hygienic transport of food and pharmaceutical products, maintaining sterility.

Mining & Slurry Transport

Designed for transporting slurries and chemicals in mining, withstanding abrasion and harsh conditions.

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